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CN-122009854-A - Corncob processing filling device and working method thereof

CN122009854ACN 122009854 ACN122009854 ACN 122009854ACN-122009854-A

Abstract

The invention relates to a corncob processing and filling device and a working method thereof, comprising a feeding mechanism for conveying corncobs from the ground to the device and a conveying mechanism for conveying the corncobs on the device to a crusher, wherein the feeding mechanism comprises a movable frame, rollers are arranged on two sides of the movable frame, a feeding plate which is obliquely arranged is arranged in the movable frame, the bottom end of the feeding plate is close to the ground, a plurality of first feeding brush rollers are arranged in the movable frame and on the feeding plate, two conveying drums are arranged in the movable frame and are in transmission connection through a first conveying belt, mounting seats are symmetrically arranged at the feeding end of the movable frame, and a stirring plate is rotatably arranged at the bottom side of the mounting seats.

Inventors

  • GUO JING
  • Yu Yigong
  • LI CHONGYUN

Assignees

  • 山东众利合生态农业科技发展有限公司

Dates

Publication Date
20260512
Application Date
20260409

Claims (9)

  1. 1. The utility model provides a corncob processing filler device, its characterized in that, includes the feed mechanism that carries the corncob to the device from ground and carries the corncob on the device to the conveying mechanism of rubbing crusher, feed mechanism includes mobile frame (1), gyro wheel (3) are all installed to mobile frame (1) both sides, install loading board (4) that slope set up in mobile frame (1), and loading board (4) bottom is close to ground, mobile frame (1) inside and lie in loading board (4) and install a plurality of first material loading brush roll (5), install two transport section of thick bamboo (6) in mobile frame (1), and two transport section of thick bamboo (6) are connected through first conveyer belt (7) transmission, mobile frame (1) feed end symmetry is installed mount pad (9), mount pad (9) bottom side rotation is installed and is dialled material board (10), installs pivot (11) between two mount pad (9), pivot (11) both ends fixed mounting have (12) two swing arm (12) are installed on the swing arm (13); The conveying mechanism comprises a driving cylinder (21), a movable end cylinder (24) and a movable guide cylinder (25) which are arranged in a movable frame (1), and a fixed end cylinder (22), a driven cylinder (23) and a fixed guide cylinder (26) which are arranged in a fixed frame (2), wherein the movable end cylinder (24) and the movable guide cylinder (25) are slidably arranged on the movable frame (1), a plurality of convex plates (28) are arranged on the outer side of the second conveying belt (27) at equal intervals between the driving cylinder (21), the fixed end cylinder (22), the driven cylinder (23), the movable end cylinder (24), the movable guide cylinder (25) and the fixed guide cylinder (26) in a transmission manner through the second conveying belt (27).
  2. 2. The corncob processing filler device according to claim 1, wherein a transmission case (14) is installed on the side wall of the movable frame (1), a first motor (15) is installed on the transmission case (14), one of the conveying cylinders (6) and the end part of the first feeding brush roll (5) are located in the transmission case (14) and are provided with synchronous wheels (16), the synchronous wheels (16) are in transmission connection through a synchronous belt (17), and the output end of the first motor (15) is connected with one of the synchronous wheels (16).
  3. 3. The corncob processing and filling device according to claim 2, wherein a second motor (18) and a third motor (19) are installed on the installation seat (9), the output end of the second motor (18) is connected with the stirring plate (10), and the output end of the third motor (19) is connected with the rotating shaft (11).
  4. 4. A corncob processing and filling device according to claim 3, wherein a fourth motor (20) is mounted at the end of one of the swing arms (12), and the output end of the fourth motor (20) is connected with the second feeding brush roll (13).
  5. 5. The corncob processing filler device according to claim 4, wherein the first sliding groove (29) and the second sliding groove (30) are formed in two sides of the moving frame (1), the bearing cylinder seat (31) is slidably mounted in the first sliding groove (29) and the second sliding groove (30), the bearing cylinder seat (31) is respectively connected with the movable end cylinder (24) and the end part of the movable guide cylinder (25) in a guiding manner, the first pneumatic cylinder (32) and the second pneumatic cylinder (33) are mounted in two sides of the moving frame (1), the telescopic end of the first pneumatic cylinder (32) is connected with the bearing cylinder seat (31) of the movable end cylinder (24), the telescopic end of the second pneumatic cylinder (33) is connected with the bearing cylinder seat (31) of the movable guide cylinder (25), and the second conveying belt (27) is arranged in an S-shaped manner between the movable end cylinder (24) and the movable guide cylinder (25).
  6. 6. The corncob processing and filling device according to claim 5, wherein guide plates (8) which are inverted splayed are symmetrically arranged in the movable frame (1) and positioned at the end parts of the first conveying belt (7), fixed baffles (34) are symmetrically arranged in the fixed frame (2), the distance between the two fixed baffles (34) is matched with the width of the convex plate (28), the bottom side of the fixed baffles (34) is contacted with the top side of the second conveying belt (27), and the distance between the discharge ends of the two guide plates (8) is the same as the distance between the two fixed baffles (34).
  7. 7. The corncob processing filler device of claim 6, wherein the inner wall of the movable frame (1) is provided with a telescopic baffle (35) through a supporting arm (36), the telescopic baffle (35) is slidably connected with the horizontal section of the fixed baffle (34), the end part of the telescopic baffle (35) is positioned in the fixed baffle (34), and the bottom side of the telescopic baffle (35) is contacted with the top side of the second conveying belt (27).
  8. 8. The corncob processing and packing apparatus of claim 7, wherein the fixed end barrel (22) and the movable end barrel (24) have the same length, and the fixed end barrel (22) and the movable end barrel (24) are located between the inner wall of the fixed frame (2) and the fixed baffle (34).
  9. 9. The method for operating a corncob finishing and stuffing apparatus of claim 8, the working method is characterized by comprising the following specific operation steps: The method comprises the steps that firstly, a roller (3) at the bottom of a movable frame (1) rolls to enable a whole feeding mechanism to drive to a corncob pile, a stirring plate (10) rotates in advance and is adjusted to an optimal angle under the driving of a second motor (18), like two mechanical arms extending to two sides of the corncob pile, a second feeding brush roller (13) continuously rotates to enable corncobs in front of a travelling path and at two sides to be gathered towards the middle of the movable frame (1) when the corncobs are moved under the driving of a swing arm (12) and a fourth motor (20), the gathered corncobs contact an inclined feeding plate (4) and move upwards along the feeding plate (4), a first motor (15) rotates at a high speed through a first feeding brush roller (5) driven by a synchronous belt (17), and corncobs at the top end of the feeding plate (4) fall onto a first conveying belt (7) driven by two conveying drums (6) to be conveyed in a short distance; Guiding and conveying corncobs to a second conveying belt (27) through a guide plate (8), driving a driving cylinder (21) to rotate through a power motor, conveying and lifting the corncobs to a crusher inlet through the second conveying belt (27), and lifting the corncobs through a convex plate (28); And thirdly, in the continuous movement of the mobile frame (1), the first pneumatic cylinder (32) and the second pneumatic cylinder (33) start to synchronously and slowly extend, the movable end cylinder (24) and the movable guide cylinder (25) are pushed to approach each other in the sliding groove, the second conveying belt (27) section stored between the movable end cylinder (24) and the movable guide cylinder (25) is gradually released and straightened, the effective conveying distance is converted, and when the mobile frame (1) returns, the first pneumatic cylinder (32) and the second pneumatic cylinder (33) synchronously and slowly shrink, the second conveying belt (27) is refolded between the movable end cylinder (24) and the movable guide cylinder (25) under the action of the tensioning force, and the S-shaped bending section for storing the standby length is formed again.

Description

Corncob processing filling device and working method thereof Technical Field The invention relates to the technical field of corncob processing, in particular to a corncob processing filler device and a working method thereof. Background Corncob is an important biomass resource, and when the corncob is processed into a filler (such as a culture medium raw material, an adsorption material and the like), the corncob is required to undergo the procedures of feeding, conveying, crushing and the like. The feeding link of the traditional corncob processing relies on manual work or front loading machinery to convey the corncob to a conveying belt starting point with a fixed height, so that the problems of large labor force requirement, low operation efficiency, more field dust, high labor intensity and the like exist, and particularly when continuous and large-scale material collection is needed (such as material taking from a large stack of corncobs), the coverage range of fixed conveying equipment is limited, frequent equipment movement or material transferring is needed, the automation degree is low, and the improvement of the overall processing efficiency is restricted. Disclosure of Invention The invention solves the problem of providing a corncob processing and filling device and a working method thereof, integrating the functions of ground self-propelled gathering and feeding and continuous telescopic conveying, and being capable of automatically collecting materials from a material pile and continuously conveying the materials to a pulverizer, thereby greatly improving the automation level and the working efficiency. In order to achieve the above purpose, the present invention adopts the following technical scheme: The utility model provides a corncob processing filler device, includes the feed mechanism that carries the corncob to the device from ground and carries the conveying mechanism of rubbing crusher to the corncob on the device, feed mechanism includes the removal frame, the gyro wheel is all installed to the removal frame both sides, install the loading board that the slope set up in the removal frame, and the loading board bottom is close to ground, the removal frame is inside and be located the loading board and install a plurality of first material loading brush roll, install two transport section of thick bamboo in the removal frame, and two transport section of thick bamboo passes through first conveyer belt transmission and connects, the mount pad is installed to removal frame feed end symmetry, the driving plate is installed in the mount pad downside rotation, installs the pivot between the two mount pad, pivot both ends fixed mounting has the swing arm, installs the second material loading brush roll between the two the swing arm; The conveying mechanism comprises a driving cylinder, a movable end cylinder, a movable guide cylinder, a fixed end cylinder, a driven cylinder and a fixed guide cylinder, wherein the driving cylinder, the movable end cylinder and the movable guide cylinder are arranged in the movable frame, the fixed end cylinder, the driven cylinder, the movable end cylinder, the movable guide cylinder and the fixed guide cylinder are arranged in the fixed frame in a sliding manner, the driving cylinder, the fixed end cylinder, the driven cylinder, the movable end cylinder, the movable guide cylinder and the fixed guide cylinder are connected through a second conveying belt in a transmission manner, and a plurality of convex plates are arranged on the outer side of the second conveying belt at equal intervals. Preferably, the transmission case is installed to the mobile frame lateral wall, install first motor on the transmission case, one of them conveyer drum and first material loading brush roll end position are installed the synchronizing wheel in the transmission case, and the synchronizing wheel passes through synchronous belt drive and connects, first motor output is connected with one of them synchronizing wheel. Preferably, the mounting seat is provided with a second motor and a third motor, the output end of the second motor is connected with the material stirring plate, and the output end of the third motor is connected with the rotating shaft. Preferably, a fourth motor is installed at one end of the swing arm, and the output end of the fourth motor is connected with the second feeding brush roller. Preferably, the first chute and the second chute are all seted up on mobile frame both sides, equal slidable mounting has the bearing cartridge seat in first chute and the second chute, and the bearing cartridge seat is connected with movable end section of thick bamboo and movable guide cylinder tip direction respectively, first pneumatic cylinder and second pneumatic cylinder are all installed to mobile frame both sides, the flexible end of first pneumatic cylinder is connected with the bearing cartridge seat of movable end section of thick bamboo, the flexible end of