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CN-122009891-A - Full-automatic high-beat solar panel tape sticking system

CN122009891ACN 122009891 ACN122009891 ACN 122009891ACN-122009891-A

Abstract

The invention relates to the technical field of photovoltaic cell production, and discloses a full-automatic high-beat solar panel adhesive tape pasting system which comprises a transverse film coating device and a longitudinal film coating device, wherein the transverse film coating device and the longitudinal film coating device are communicated, the transverse film coating device and the longitudinal film coating device both comprise a backboard frame, a correction mechanism is arranged in the frame, a feeding transmission mechanism is arranged at the top of the correction mechanism, folding channels are arranged on two sides of the frame along the feeding transmission direction, sliding rails are arranged on two sides of the transverse film coating device along the feeding transmission direction and on two sides of the longitudinal film coating device, which are not provided with the folding channels, and steel frames are connected onto the sliding rails in a sliding manner. The full-automatic high-beat solar panel taping system has the advantages of safe operation, convenient maintenance and the like, remarkably improves the production efficiency and packaging quality of the photovoltaic module, fully meets large-scale modulus production requirements, provides a high-efficiency, stable and general taping solution for the technical field of photovoltaic cell production, and has important practical value and popularization prospect.

Inventors

  • ZHONG WEI
  • CHEN HAO
  • CHANG GUIYUAN
  • XIAO XIAOGANG
  • CHEN LIANGZHI
  • WANG LIANG
  • LI JIAPEI

Assignees

  • 中步擎天新能源(湖北)有限公司

Dates

Publication Date
20260512
Application Date
20260130

Claims (10)

  1. 1. The full-automatic high-beat solar panel tape adhering system comprises a transverse film laminating device (1) and a longitudinal film laminating device (2), wherein the transverse film laminating device (1) and the longitudinal film laminating device (2) are communicated, the full-automatic high-beat solar panel tape adhering system is characterized in that the transverse film laminating device (1) and the longitudinal film laminating device (2) comprise a backboard frame (5), a correction mechanism (6) is arranged inside the frame (5), a feeding transmission mechanism (7) is arranged at the top of the correction mechanism (6), folding channels (8) are arranged on the frame (5) along the two sides of the feeding transmission direction, sliding rails (9) are arranged on the two sides of the transverse film laminating device (1) along the feeding transmission direction and the two sides of the longitudinal film laminating device (2) where the folding channels (8) are not arranged, a steel frame (10) is connected to the sliding rails (9), a plurality of tape collecting and releasing mechanisms (11) are arranged on the steel frame (10), and a plurality of diaphragm collecting mechanisms (12) are arranged on one sides of the transverse film laminating device (1) and the longitudinal film laminating device (2) away from the tape collecting mechanism (11).
  2. 2. The automatic high-beat solar panel taping system according to claim 1, wherein a plurality of diaphragm retracting mechanisms (12) are in a rectangular array, the plurality of diaphragm retracting mechanisms (12) comprise mounting plates (121), two diaphragm wheels (122) are rotatably connected to the mounting plates (121), the diaphragm wheels (122) on the two adjacent mounting plates (121) are distributed in a staggered mode, two first motors (123) are fixedly connected to the mounting plates (121), the two first motors (123) are respectively connected with the two diaphragm wheels (122) in a driving mode, and the two diaphragm wheels (122) are wound with a diaphragm (124).
  3. 3. The automatic high-beat solar panel taping system according to claim 2, wherein the plurality of tape winding and unwinding mechanisms (11) comprise a base plate (111), a second motor (112) is fixedly connected to the base plate (111), the output ends of the motors (112) are in transmission connection with tape wheels (113) rotatably connected to one side of the base plate (111), the plurality of tape wheels (113) are alternately arranged, the plurality of tape wheels (113) are respectively wound with a tape (114), a first cylinder (115) located below the tape wheels (113) is fixedly connected to the side face of the base plate (111), a second cylinder (116) is connected to the output end of the first cylinder (115) in a driving mode, a heating head (117) is connected to the output end of the second cylinder (116), and one side, far away from the tape wheels (113), of the plurality of diaphragms (124) is sleeved outside the heating head (117) adjacent to the tape wheels.
  4. 4. The full-automatic high-beat solar panel taping system of claim 3, wherein a third air cylinder (118) located below the first air cylinder (115) is fixedly connected to the side face of the base plate (111), a swinging plate (1112) rotationally connected with the base plate (111) is connected to the output end of the third air cylinder (118) in a driving mode, a cutting knife (1110) is fixedly connected to one side, away from the base plate (111), of the swinging plate (1112), and one end of the adhesive tape (114) penetrates through the inside of the cutting knife (1110) and extends to the position below the heating head (117).
  5. 5. The full-automatic high-beat solar panel taping system according to claim 3, wherein the steel frame (10) and the top of the frame (5) opposite to the steel frame are both connected with sliding blocks (13) in a sliding mode, one side of the steel frame (10) is connected with a plurality of bottom plates (111) in a sliding mode, the top of the frame (5) is connected with a plurality of mounting plates (121) in a sliding mode, a plurality of bottom plates (111) and a plurality of mounting plates (121) are both provided with first limiting holes, the tops of the two sliding blocks (13) are both provided with a plurality of second limiting holes matched with the first limiting holes, and one end of each of the first limiting holes is connected with a limiting rod (14) extending into the second limiting hole adjacent to the first limiting holes in a penetrating mode.
  6. 6. The full-automatic high-beat solar panel taping system as claimed in claim 2, wherein the mounting plate (121) is rotatably connected with a plurality of guide wheels (125) and two encoders (126) on the same side as the diaphragm wheel (122), two buffer slide rails (127) are fixedly connected between the guide wheels (125), buffer slide blocks (128) are slidably connected to the buffer slide rails (127), and one end of the diaphragm (124) extends to the outside of the diaphragm wheel (122) and penetrates through the encoders (126), the guide wheels (125) and the buffer slide blocks (128).
  7. 7. The full-automatic high-beat solar panel taping system according to claim 1, wherein the deviation rectifying mechanism (6) comprises a first locating plate (61) and a second locating plate (62), a plurality of mutually perpendicular first sliding rails (63) are fixedly connected to the bottom of the first locating plate (61), a plurality of second sliding rails (64) matched with the first sliding rails (63) are fixedly connected to the top of the second locating plate (62), the plurality of second sliding rails (64) are respectively perpendicular to the adjacent first sliding rails (63), two bidirectional sliding blocks (65) are respectively connected between the adjacent first sliding rails (63) and the adjacent second sliding rails (64) in a sliding mode, at least two mutually perpendicular deviation rectifying motors (66) are arranged at the top of the second locating plate (62), and the output ends of the deviation rectifying motors (66) are respectively connected with the two bidirectional sliding blocks (65) in a driving mode through screw rods; The correcting mechanism (6) further comprises a vision camera (67), and the vision camera (67) is in signal connection with the correcting motor (66).
  8. 8. The full-automatic high-beat solar panel taping system of claim 7, wherein the feeding and conveying mechanism (7) comprises a support (71) and a conveying belt (74), a back plate (3) is arranged at the top of the conveying belt (74), a plurality of rectangular-array battery pieces (4) are arranged on the back plate (3), the top of the first positioning plate (61) is fixedly connected with the support (71), rotating rollers (72) are rotatably connected to the two sides of the support (71) along the feeding and conveying direction, a plurality of lifting rollers (73) are rotatably connected to the bottom of the support (71), the conveying belt (74) is sleeved outside the support (71) and the two rotating rollers (72), the bottom of the conveying belt (74) is abutted to the lifting rollers (73), a plurality of air holes are formed in the surface of the conveying belt (74), and a plurality of vacuum generators are arranged inside the support (71).
  9. 9. The full-automatic high-beat solar panel taping system of claim 1, wherein the folding channel (8) comprises a storage plate (81) and a ground leg support (82), the storage plate (81) is respectively connected with the frame (5) and the ground leg support (82) in a rotating mode through two groups of bearings (80), a first nitrogen spring (83) is arranged between the storage plate (81) and the frame (5), and a second nitrogen spring (84) is arranged between the storage plate (81) and the ground leg support (82).
  10. 10. The full-automatic high-beat solar panel taping system of claim 9, wherein the top of the storage plate (81) is sequentially provided with a plurality of automatic rollers (85) and supporting slide rails (86) along the feeding and conveying direction, and a plurality of supporting wheels (87) in a rectangular array are slidably connected to the supporting slide rails (86).

Description

Full-automatic high-beat solar panel tape sticking system Technical Field The invention relates to the technical field of photovoltaic cell production, in particular to a full-automatic high-beat solar panel tape sticking system. Background The single solar cell cannot be directly used as a power supply. Several single batteries must be connected in series, parallel and tightly packaged into an assembly to be used as a power supply. Solar cell modules are also called photovoltaic modules, which are the core part of a solar power generation system and the most important part of the solar power generation system. The solar energy is converted into electric energy, or the electric energy is sent to a storage battery for storage, or a load is pushed to work, and a film coating device is needed to be used for carrying out film coating treatment on a photovoltaic module packaging material in the production process of the photovoltaic module at present. When the photovoltaic module is manufactured, a film strip is attached to a gap between the battery strings, so that the yield of the module in the lamination process stage is improved, and the function of improving the appearance of the module is achieved. When the photovoltaic module is actually processed, the membrane strip needs to be fixed between photovoltaic glass plates or battery strings. However, the conventional photovoltaic module taping operation has a plurality of technical defects, such as a solar module plane taping machine described in the Chinese patent of the invention with the publication number of CN110143440A, and the solar module plane taping machine comprises an organism, a conveying mechanism arranged on the organism and used for conveying glass, a taping mechanism used for taping the glass and a moving mechanism used for driving the taping machine to move, wherein the conveying mechanism, the taping mechanism and the moving mechanism arranged on the organism are matched with each other, so that the purposes of realizing the automation of taping, improving the efficiency of taping, ensuring the quality of products and reducing the working intensity of workers are achieved. The adhesive tape sticking machine is low in automation degree, low in production beat, low in efficiency, difficult to adapt to large-scale production requirements, insufficient in positioning accuracy, lack of an efficient correction mechanism, low in adhesive tape cutting accuracy, uneven in adhesive tape sticking, poor in adhesive tape sticking firmness and further affecting the packaging reliability and service life of the photovoltaic module, due to the fact that adhesive tape offset and sticking are prone to being caused by the fact that the adhesive tape is subjected to manual correction, and the consistency of packaging accuracy and appearance of the module is directly affected. Therefore, the development of the solar panel adhesive tape pasting system which is high in automation degree, accurate in positioning, high in adaptability and capable of achieving high-beat stable operation becomes a key requirement for solving pain points in the prior art. Disclosure of Invention Aiming at the defects of the prior art, the invention provides a full-automatic high-beat solar panel tape pasting system which has the advantages of high automation degree, accurate positioning, synchronous winding and unwinding, strong suitability, firm pasting and the like, and specifically solves the following technical problems: 1. The existing tape-sticking operation has low automation degree, relies on manual or semi-automatic operation, and causes the problems of slow production beat and low efficiency, and cannot meet the requirement of large-scale mass production; 2. the problem that the packaging precision and the appearance consistency of the component are affected due to the lack of an efficient deviation correcting mechanism and insufficient positioning precision and the uneven lamination of the adhesive tape; 3. The adhesive tape and the diaphragm are not synchronously retracted and the tension is not controlled stably, so that the problems of adhesive tape wrinkling, diaphragm loosening or breakage and influence on the attaching quality are easily caused; 4. the equipment adaptability is poor, and the problems of complicated operation and time consumption are solved by frequently and manually adjusting mechanism parameters for photovoltaic modules with different specifications; 5. The problem that the reliability and the service life of the photovoltaic module package are affected due to the fact that the adhesive tape is low in cutting precision and uneven in heating and attaching temperature, and the adhesive tape attaching firmness is insufficient. The technical scheme includes that the full-automatic high-beat solar panel adhesive tape pasting system comprises a transverse film laminating device and a longitudinal film laminating device, wherein the transverse film laminati