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CN-122009897-A - Full-automatic separation card inserting machine

CN122009897ACN 122009897 ACN122009897 ACN 122009897ACN-122009897-A

Abstract

The invention discloses a full-automatic separation card inserting machine which comprises a frame, wherein a data pushing device, a card inserting device, a sorting and transferring device and a discharging device are arranged on the frame, a counting assembly is arranged in the data pushing device, the pushing quantity of texts is accurately determined through the counting assembly and a vision system, errors are avoided, after a certain quantity of texts fall into a placing position, the placing position is driven to integrally rotate through the sorting and transferring device to enable the place to reach the card inserting device, an identification card is output to be stacked on the texts of the placing position, then the sorting and transferring device continuously rotates, meanwhile, the blocking assembly is used for preventing the files from sliding off, the texts naturally slide into the discharging device after rotating for a certain angle to complete a complete sorting process, and the mutual matching of the devices is used for realizing full-automatic card inserting operation to replace manpower and improve efficiency and consistency.

Inventors

  • YUAN JIANHONG
  • CHEN HAIJUN
  • Xia Zanxue
  • FANG JIAWU

Assignees

  • 东莞市赛宾德智能科技有限公司

Dates

Publication Date
20260512
Application Date
20260403

Claims (9)

  1. 1. The full-automatic separation card inserting machine is characterized by comprising a frame (1), wherein a data pushing device (2), a card inserting device (3), a sorting and transferring device (4) and a discharging device (5) are arranged on the frame (1), and a counting assembly (6) is arranged in the data pushing device (2); The sorting and transferring device (4) comprises a first driving assembly (41), a rotary table assembly (42) is arranged at the output end of the first driving assembly (41), the rotary table assembly (42) is longitudinally arranged, a plurality of placing positions (43) are arranged along the circumference direction of the rotary table assembly at intervals, each placing position (43) can correspond to the data pushing device (2), the card inserting device (3) and the discharging device (5) by rotating the rotary table assembly (42), and a blocking assembly is arranged at the periphery of the rotary table assembly (42) and close to the position of the discharging device (5).
  2. 2. The fully automatic separating card inserting machine according to claim 1, wherein the rotary table assembly (42) comprises a first rotary shaft (421), a first fixed disc (422), at least one separating disc (423) and a second fixed disc are fixedly arranged on the first rotary shaft (421), and a guiding assembly is arranged between the first fixed disc (422) and the second fixed disc and used for lifting up stacked texts on the separating disc (423) and guiding the stacked texts to fall into the blanking device (5).
  3. 3. The full-automatic separating card inserting machine according to claim 2, wherein the guiding assembly comprises two first connecting rods (451), the first connecting rods (451) extend into the turntable assembly (42) and are located on two sides of the separating disc (423), second connecting rods (452) are arranged at the end portions of the first connecting rods (451), the second connecting rods (452) incline towards the blanking device (5), and a plurality of first rollers (453) are arranged on the two second connecting rods (452).
  4. 4. The fully automatic separation card inserting machine as claimed in claim 2, wherein the blocking assembly comprises a first bracket (441), a plurality of mounting positions (442) are arranged on the first bracket (441), and an arc-shaped blocking piece (443) is arranged on at least one mounting position (442).
  5. 5. The full-automatic separation card inserting machine according to claim 1, wherein the card inserting device (3) comprises a first discharging component (31), a first conveying component (32) and a guiding component (33) which are sequentially arranged, a limiting channel is arranged in the first conveying component (32), a first transition component (34) is arranged between the first discharging component (31) and the first conveying component (32), and the first transition component (34) is used for acquiring an identification card to enter the limiting channel.
  6. 6. The full-automatic separation card inserting machine according to claim 5, wherein the first transition assembly (34) comprises a second rotating shaft (341), the second rotating shaft (341) is connected with the second driving assembly, two fixing blocks (342) are fixedly arranged on the second rotating shaft (341), the fixing blocks (342) rotate with cross bars (343), suction nozzles (344) are fixedly arranged on the cross bars (343), one ends of the cross bars (343) extend out of the fixing blocks (342) to be connected with swinging blocks (345), second rollers (346) are arranged at one ends of the swinging blocks (345), and the second rollers (346) are arranged in limiting grooves (347) which are longitudinally arranged.
  7. 7. The fully automatic separation card inserting machine according to claim 5, wherein the guiding assembly (33) comprises a supporting frame (331), a plurality of rollers (332) are arranged on the supporting frame (331), a plurality of conveying belts (333) (321) are wound on the plurality of rollers (332), a plurality of belt groups stacked up and down are formed on the plurality of conveying belts (333) (321), and a channel for pushing the identification card is formed between the belt groups.
  8. 8. The full-automatic separation card inserting machine according to claim 1, wherein the data pushing device (2) comprises a second discharging assembly (21) and a second conveying assembly (22) which are sequentially arranged, a second transition assembly (23) and a counting assembly (6) are arranged between the second discharging assembly and the second conveying assembly, and a channel for a single Zhang Wenben to enter is arranged in the second conveying assembly (22).
  9. 9. The full-automatic separation card inserting machine according to claim 8, wherein the counting assembly (6) comprises a supporting plate (61), a counter (62) is fixedly arranged on the supporting plate (61) and a movable block (63) is rotatably connected with the supporting plate, and one side of the movable block (63) corresponds to a key (64) of the counter (62); The lower end of the movable block (63) is arranged in the channel and can be pushed by a text, and one side of the movable block (63) can trigger a key (64) of the counter (62).

Description

Full-automatic separation card inserting machine Technical Field The invention belongs to the technical field of classification equipment, and particularly relates to a full-automatic separation card inserting machine. Background In the mass production of printed matter such as books and document data, it is generally necessary to collect a large number of printed pages or booklets. The collected data is often in a stacked state without classification. To facilitate subsequent stapling, sorting, packaging, or warehousing, an operator needs to differentiate the same category of materials from the stacked materials and manually insert an identification card (e.g., separator card, work order, label, etc.) between each stack of materials to form a physical separation and visual identification. At present, the card inserting operation is mainly finished manually. The operator needs to manually count and stack the stacked data, and then pick up the identification cards one by one to insert the identification cards into the designated positions. The method has the obvious defects that firstly, for modern printing production lines with huge daily yield, the efficiency of manual card insertion is extremely low, the labor intensity is high, the method becomes a bottleneck for limiting the improvement of the overall production efficiency, secondly, the manual operation is extremely tired under repeated labor for a long time, so that errors such as inaccurate stacking quantity, missed insertion or misplug of the identification card and the like are caused, the accuracy of subsequent working procedures and batch management of final products are affected, furthermore, the edges of paper sheets or the edges of the identification card of certain printing materials can be sharp, and the manual frequent card insertion has potential safety hazards of scratching operators. Disclosure of Invention The invention aims to provide a full-automatic separation card inserting machine so as to solve the problems in the background technology. In order to achieve the above purpose, the present invention provides the following technical solutions: The full-automatic separation card inserting machine comprises a frame, wherein a data pushing device, a card inserting device, a sorting and transferring device and a discharging device are arranged on the frame, and a counting assembly is arranged in the data pushing device; The sorting and transferring device comprises a first driving assembly, a rotary table assembly is arranged at the output end of the first driving assembly, the rotary table assembly is longitudinally arranged, a plurality of placing positions are arranged along the circumference direction of the rotary table assembly at intervals, each placing position can correspond to the data pushing device, the card inserting device and the discharging device through rotation of the rotary table assembly, the position close to the discharging device is provided with a blocking assembly, and the periphery of the rotary table assembly is provided with a blocking assembly. Further technical scheme, carousel subassembly includes first pivot, set firmly first fixed disk, at least one separation dish and second fixed disk in the first pivot, be equipped with guide assembly between first fixed disk and the second fixed disk for lift up the text that stacks together on the separation dish, and guide and fall into unloader. Further technical scheme, the direction subassembly includes two first connecting rods, first connecting rod stretches into the carousel subassembly, and is located the separation dish both sides, the tip of first connecting rod is equipped with the second connecting rod, second connecting rod slope orientation unloader, and be located two second connecting rods and be equipped with a plurality of first gyro wheels. According to a further technical scheme, the blocking assembly comprises a first support, a plurality of installation positions are arranged on the first support, and arc-shaped blocking pieces are arranged on at least one installation position. Further technical scheme, card inserting device is including the first blowing subassembly, first conveying component and the guide assembly that set gradually, be equipped with spacing passageway in the first conveying component to be located and be equipped with first transition subassembly between first blowing subassembly and the first conveying component, first transition subassembly is used for obtaining an identification card and gets into spacing passageway. Further technical scheme, first transition subassembly includes the second pivot, the second pivot is connected with second drive assembly, is located the second pivot and has set firmly two fixed blocks, the fixed block rotates has the horizontal pole, the suction nozzle has set firmly on the horizontal pole, fixed block and swing piece connection are stretched out to horizontal pole one end, the second gyro