CN-122010027-A - Full-automatic constant temperature and humidity filling equipment and filling process

CN122010027ACN 122010027 ACN122010027 ACN 122010027ACN-122010027-A

Abstract

The invention discloses full-automatic constant temperature and humidity filling equipment and a filling process, belongs to the technical field of filling equipment, and solves the technical problems that the conventional filling equipment is low in temperature and humidity control precision, the cleanliness of a workshop is difficult to ensure, material filling is easy to be polluted, and the procedures are connected discontinuously. The equipment includes constant temperature and humidity module, filling spiral cover module, automatic get lid part, control business turn over bucket buffer memory between, ozone sterilization subassembly and laminar flow filter unit, and each module passes through wind pressure coordinated control and realizes seamless connection, temperature and humidity in the accurate control equipment of constant temperature and humidity module, and laminar flow filtration and ozone sterilization cooperation realize 10 ten thousand grades cleanliness factor, and the integrated multichannel automation process of filling spiral cover module combines the design of preventing flowing backward of buffer memory wind pressure, realizes filling full-flow automation, airtight, clean purification. The process steps of the invention are orderly connected, the automation degree is high, the filling efficiency and the product quality are effectively improved, the pollution risk is reduced, and the invention is suitable for the filling production of various sterile materials.

Inventors

WANG ZHENXING
HONG HAIQING
ZHA JUN

Assignees

江苏金旺智能科技有限公司

Dates

Publication Date: 20260512
Application Date: 20260326

Claims (6)

1. The full-automatic constant temperature and humidity filling equipment is characterized by comprising a constant temperature and humidity module (1), a filling cap screwing module (5), an automatic cap taking component (6), a left barrel cache room (4), a right barrel cache room (7), an ozone sterilization assembly (3), a laminar flow cover assembly (2) and an air pressure control system (8), wherein the constant temperature and humidity module (1) is arranged in front of the equipment and is used for controlling the temperature and humidity in the whole equipment, the laminar flow cover assembly (2) is arranged at the top of the equipment, the filling cap screwing module (5) is arranged in the middle of the equipment and is connected with the automatic cap taking component (6), and the filling cap screwing module (5) integrates a clamping barrel, a barrel rotating port, a barrel opening detection positioning device, a cap unloading device, a filling device, a cap screwing device and an automatic chemical structure for taking a pressure waterproof cap, and the air pressure control system (8) is respectively connected with the left barrel cache room (4), the right barrel cache room (7) and the filling cap screwing module (5) and can realize the air pressure output from the filling cap screwing module to the two sides.
2. The full-automatic constant temperature and humidity filling equipment according to claim 1, wherein a sliding door, a fan and a purging structure are arranged between the left barrel-in buffer chamber (4) and the right barrel-out buffer chamber (7), the fan is used for providing working wind pressure, and the purging structure can clean and purge a barrel body for 10-20 s.
3. The full-automatic constant temperature and humidity filling equipment according to claim 1 is characterized in that the automatic cover taking component (6) is arranged behind the filling cover screwing module (5) and is in linkage with the cover unloading, cover screwing and pressure taking waterproof cover procedure structure of the filling cover screwing module (5) so as to realize automatic conveying and assembling of a cover body.
4. A fully automatic constant temperature and humidity filling process based on the apparatus of any one of claims 1-3, characterized by comprising the steps of: s1, starting a constant temperature and humidity module, and regulating the temperature and humidity in equipment to a set value, wherein 22+/-1 ℃ and 55+/-5% are maintained in summer, and 20+/-1 ℃ and 50+/-5% are maintained in winter; s2, starting a laminar flow hood assembly to enable the inside of the equipment to reach a clean environment of 10-ten-thousand-level filtration; S3, starting an ozone sterilization assembly, continuously sterilizing the inside of the equipment for 5-10 min, and then closing the ozone sterilization assembly; S4, starting a fan between the left side barrel caches, opening a barrel inlet sliding door to carry out barrel inlet, closing the sliding door after barrel inlet is completed, continuously purging the barrel body for 10-20S through a purging structure, and then closing the fan between the left side barrel caches; s5, opening a left side sliding door of the filling cap screwing module, outputting air pressure to a left side barrel cache room, conveying the barrel body into the filling cap screwing module, closing the left side sliding door after conveying, and starting a next barrel inlet process in the left side barrel cache room; S6, starting an automatic process by the filling cap screwing module, sequentially completing barrel clamping, barrel rotating, barrel opening detection and positioning, cap unloading, barrel clamping mechanism loosening, material filling, cap screwing and pressure taking and water-proof cap, wherein the cap body is automatically supplied by an automatic cap taking component at the rear; S7, after filling, opening a right side sliding door of the filling cap screwing module, outputting 25pa of wind pressure to a right side barrel discharging buffer room, conveying finished barrels into the right side barrel discharging buffer room, and closing the right side sliding door after conveying is finished; s8, starting a fan between the right barrel discharging caches, continuously purging the finished barrel body for 10-20S through a purging structure, and then opening a barrel discharging sliding door between the right barrel discharging caches to discharge barrels; And S9, after the barrel discharging is completed, closing a sliding door between the barrel discharging caches on the right side, stopping a fan, and returning the equipment to the step S4 to perform continuous filling work.
5. The full-automatic constant temperature and humidity filling process according to claim 4, wherein when the filling cap screwing module in S5 and S7 outputs wind pressure to the buffer storage space on both sides, the blower between the corresponding buffer storage spaces is in a stop state, and an air curtain is formed by wind pressure difference, so that external unclean air is prevented from flowing back into the filling cap screwing module.
6. The full-automatic constant temperature and humidity filling process according to claim 4, wherein in the steps S4 and S8, the cleaning treatment of the barrel body is realized by matching the blowing procedure of the barrel body with the wind pressure between the caches, and impurities and floating dust on the surface of the barrel body are removed.

Description

Full-automatic constant temperature and humidity filling equipment and filling process Technical Field The invention relates to the technical field of filling equipment, in particular to full-automatic constant temperature and humidity filling equipment and a filling process. Background In the material filling production in fields such as food, medicine, chemical industry, etc., have strict requirements to the humiture, the cleanliness factor of filling environment, the too big material property change that easily leads to of humiture fluctuation, the environment cleanliness factor is not enough then can cause the material pollution, influences product quality. Most of the existing filling equipment has the following problems: Firstly, the temperature and humidity control precision is low, accurate adjustment cannot be realized according to seasons, and the storage and filling requirements of different materials are difficult to adapt; secondly, the cleanliness guarantee measure is single, the sterilization is not thorough only through simple filtration, the wind pressure control of workshops and filling areas is unreasonable, and the pollution caused by air backflow is easy to occur; Thirdly, the filling procedures are not connected, the automation degree of barrel feeding, barrel filling and barrel discharging is low, the linkage between the buffer memory and the filling area is poor, the production efficiency is affected, and the procedures of taking the cover, screwing the cover and the like are mostly semi-automatic, the matching degree with the filling procedures is low, and the problems of barrel opening positioning deviation, unsmooth cover assembly and the like are easy to occur. Aiming at the problems, it is needed to design a filling device and a filling process integrating constant temperature and humidity control, high cleanliness guarantee and full-process automation linkage, so as to realize sealing, automation and standardization of filling production and improve product quality and production efficiency. Disclosure of Invention According to the technical problems to be solved, the full-automatic constant temperature and humidity filling equipment and the filling process are provided. The invention discloses full-automatic constant temperature and humidity filling equipment, which comprises a constant temperature and humidity module, a filling cap screwing module, an automatic cap taking component, a left barrel cache room, a right barrel cache room, an ozone sterilization assembly, a laminar flow cover assembly and a wind pressure control system, wherein the constant temperature and humidity module is arranged in front of the equipment and is used for controlling the temperature and humidity in the whole equipment, the laminar flow cover assembly is arranged at the top of the equipment and comprises a primary filter, a middle-effect filter and a high-efficiency filter which are sequentially connected, the filling cap screwing module is arranged in the middle of the equipment and is connected with the automatic cap taking component, and the automatic process structure of the integrated card barrel, the rotary barrel and the barrel mouth detection and positioning, cap unloading, filling, cap screwing and water cap taking and water cap pressing is realized. Further, all be equipped with between left side barrel cache and right side barrel cache and move door, fan and sweep the structure, the fan is used for providing 15pa working wind pressure, sweeps the structure and can carry out 10s ~20s clean sweeping to the ladle body. Furthermore, the automatic cover taking component is arranged at the rear of the filling cover screwing module and is in linkage with the cover unloading, cover screwing and pressure taking waterproof cover procedure structure of the filling cover screwing module, so that automatic conveying and assembling of the cover body are realized. A full-automatic constant temperature and humidity filling process comprises the following steps: s1, starting a constant temperature and humidity module, and regulating the temperature and humidity in equipment to a set value, wherein 22+/-1 ℃ and 55+/-5% are maintained in summer, and 20+/-1 ℃ and 50+/-5% are maintained in winter; s2, starting the laminar flow hood assembly to enable the wind pressure in the equipment to reach 25pa, and realizing a clean environment of 10-ten-thousand-level filtration; S3, starting an ozone sterilization assembly, continuously sterilizing the inside of the equipment for 5-10 min, and then closing the ozone sterilization assembly; S4, starting a fan between the left side barrel caches, enabling the air pressure in the caches to reach 15pa, opening a barrel inlet sliding door to carry out barrel inlet, closing the sliding door after barrel inlet is completed, continuously purging the barrel body for 10-20S through a purging structure, and then closing the fan between the left side barrel caches; S5, opening