CN-122012191-A - Processing device and processing method for sterilizing soap production

CN122012191ACN 122012191 ACN122012191 ACN 122012191ACN-122012191-A

Abstract

The invention belongs to the technical field of soap production, in particular to a processing device and a processing method for sterilizing soap production, wherein the processing device comprises a mixing component, a cooling forming component and a slitting component, the mixing assembly transfers the reacted mixed liquid to the cooling forming assembly, the cooling forming assembly receives the transferred mixed liquid and enables the mixed liquid to be cooled and formed into solid soap blocks, and the slitting assembly is used for slitting the solid soap blocks. The device provided by the invention has the advantages of reasonable design, integration of mixing, cooling shaping and slitting treatment functions, solving the problem of lack of the integrated processing device in the prior art, reducing the material transfer and equipment occupation space between production rings, improving the production efficiency and reducing the production cost.

Inventors

LV JIE
LI YAPENG
ZHOU MI
LI QIAOMING

Assignees

安徽华谊日新科技有限公司

Dates

Publication Date: 20260512
Application Date: 20251219

Claims (10)

1. The processing device for the production of the sterilizing soap is characterized by comprising a mixing component, a cooling forming component and a cutting component, wherein the mixing component transfers the reacted mixed liquid material to the cooling forming component, the cooling forming component receives the transferred mixed liquid material and enables the mixed liquid material to be cooled and formed into solid soap blocks, and the cutting component is used for cutting the solid soap blocks.
2. The processing device for producing the bactericidal soap according to claim 1, wherein the mixing component comprises a mixing box, a driving motor is arranged on the outer side of a top plate of the mixing box, an output end of the driving motor is connected with a vertical shaft through a coupling, the vertical shaft is provided with two reciprocating screw rod sections, a shaft body of the vertical shaft positioned between the two reciprocating screw rod sections is provided with a blade type stirring paddle, a shaft body of the vertical shaft positioned below the lower reciprocating screw rod section is provided with a throwing lifting paddle, the outer side of each reciprocating screw rod section is sleeved with a movable carrier plate, two groups of overturning stirring impellers are movably supported in the movable carrier plate, a vertical rack is arranged between each group of two overturning stirring impellers, the vertical rack is arranged between a horizontal supporting plate and an adjacent top plate or a bottom plate of the mixing box, the top plate of the mixing box is connected with a feeding pipe, a side plate of the mixing box is close to the bottom end of the discharging pipe, and a degree opening valve is arranged on the discharging pipe.
3. The processing device for producing sterilized soaps according to claim 2, wherein the two sides of the vertical rack are symmetrically provided with tooth grooves.
4. The processing device for producing the bactericidal soap according to claim 3, wherein the turning stirring impeller is composed of a central shaft part, impeller parts and stirring blade parts, the impeller parts are symmetrically arranged at the positions, close to two ends, of the central shaft part, a plurality of stirring blade parts are circumferentially arranged between the two impeller parts, and convex teeth meshed with tooth grooves in the vertical racks are uniformly distributed on the periphery of the impeller parts.
5. The processing device for producing the bactericidal soap according to claim 4, wherein a screw rod groove matched with the reciprocating screw rod section is formed in the center of the movable carrier plate, rectangular through holes are symmetrically formed in two sides of the movable carrier plate, and positioning rotating holes matched with the central shaft part are symmetrically formed in the side walls of the rectangular through holes.
6. The processing device for producing the bactericidal soap according to claim 5, wherein the mixing box is of a cuboid structure, the movable carrier plate and the horizontal supporting plate are integrally rectangular plates, the horizontal supporting plate is fixed between side plates of the mixing box, and a shaft avoiding hole matched with a vertical shaft and a plurality of impeller avoiding holes convenient for mixing feed liquid are formed in the center of the horizontal supporting plate.
7. The processing device for producing the bactericidal soap according to claim 6, wherein the cooling forming assembly comprises a vertical seat and a carrying groove, a balance block is limited in the vertical seat in a movable way, a first hollow shaft and a second hollow shaft are symmetrically arranged on two sides of the carrying groove, a turnover motor and an air cooler are arranged on the vertical seat, an air outlet pipe of the air cooler is connected with the outer end of the air guide pipe through an air guide slip ring, the air guide pipe and the first hollow shaft are symmetrically fixed on two sides of the balance block and are mutually communicated, a cooling seat is arranged on the lower portion of an inner cavity of the carrying groove, a plurality of radiating air channels communicated with the first hollow shaft are formed in the cooling seat, an output shaft of the turnover motor is in transmission connection with the first hollow shaft through a belt transmission piece, a grid-shaped dividing groove is formed in the upper portion of the inner cavity of the carrying groove, the inner end of the second hollow shaft is communicated with the upper portion of the inner cavity of the carrying groove, and the outer end of the second hollow shaft is communicated with the discharge pipe through the air guide slip ring.
8. The processing device for producing the sterilizing soap according to claim 7, wherein the slitting assembly comprises a horizontal mounting plate, a punching push rod, a pressing plate, a guide rod and a grid-shaped slitting knife, the punching push rod is mounted at the side end of the vertical seat through the horizontal mounting plate, the pressing plate matched with the loading groove is mounted at the movable end of the punching push rod, the guide rod penetrating through the horizontal mounting plate is fixed at the upper side of the pressing plate, and the grid-shaped slitting knife matched with the grid-shaped slitting groove is mounted at the lower side of the pressing plate.
9. The apparatus of claim 8, further comprising a controller coupled to the mixing assembly, the cooling forming assembly, and the slitting assembly, respectively.
10. A processing method for producing a sterilizing soap, which is realized based on the processing device for producing a sterilizing soap according to claim 9, characterized by comprising the steps of: s1, preprocessing raw materials and feeding the raw materials, namely feeding soap base, bactericide and auxiliary materials according to a proportion through a feeding pipe at the top of a mixing box; S2, multidimensional mixing and dynamic stirring, namely starting a driving motor, driving a vertical shaft to drive a blade type stirring slurry and a throwing lifting slurry to rotate, and simultaneously stirring a central area and throwing a bottom of a material; the reciprocating screw rod section of the vertical shaft drives the movable carrier plate to move up and down, so that the turnover stirring impeller rolls along the vertical rack to realize compound motion, and the stirring blade part shuttles between impeller avoiding holes of the horizontal supporting plate, so that the shearing force is increased, and the homogenization of soap liquid is accelerated; s3, transferring and cooling the liquid material to form, namely opening an opening valve of a discharging pipe of the mixing box, and injecting the mixed liquid material into a loading groove through the discharging pipe, a liquid guide slip ring and a second hollow shaft; S4, after forming, the stamping push rod drives the pressing plate to press downwards, so that the grid-shaped slitting knife is embedded into the grid-shaped slitting groove of the loading groove to slit the solid soap block into independent soap bars, the stamping push rod resets, the overturning motor is synchronously started, the loading groove is driven to overturn rapidly through the belt transmission piece, the stamping push rod acts again, the back of the loading groove is knocked by the grid-shaped slitting knife, and the solid soap block in the loading groove falls onto the packaging line conveyor belt below rapidly.

Description

Processing device and processing method for sterilizing soap production Technical Field The invention belongs to the technical field of soap production, and particularly relates to a processing device and a processing method for sterilizing soap production. Background The bactericidal soap is a high-efficiency cleaning product, and has the core advantages of effectively killing bacteria and viruses and obviously reducing the infection risk. In daily life, the hands of people frequently contact the surfaces of various objects, pathogenic microorganisms are easy to be infected, and common soaps can only remove dirt and cannot thoroughly eliminate pathogens. The bactericidal soap destroys bacterial membranes or interferes metabolism of bacterial membranes through special components (such as triclosan, benzalkonium chloride and the like), and the inactivation rate of the bactericidal soap on common pathogenic bacteria such as escherichia coli, staphylococcus aureus and the like can reach more than 99 percent. Especially during influenza season or epidemic situation, the use of sterilizing soap for washing hands can block virus transmission chain, and protect personal and public health. In the production process of the sterilizing soap, the liquid mixture is required to be mixed, cooled, shaped and cut, and in the prior art, a processing device integrating the mixing, cooling, shaping and cutting functions is lacking. Disclosure of Invention The invention aims to overcome the problems in the prior art and provide a processing device and a processing method for producing sterilizing soap. In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme: the invention provides a processing device for producing sterilized soap, which comprises a mixing component, a cooling forming component and a cutting component, wherein the mixing component transfers reacted mixed liquid material to the cooling forming component, the cooling forming component receives the transferred mixed liquid material and cools the mixed liquid material to form solid soap blocks, and the cutting component is used for cutting the solid soap blocks. Further, in the processing device for producing the sterilization soap, the mixing assembly comprises a mixing box, a driving motor is arranged on the outer side of a top plate of the mixing box, an output end of the driving motor is connected with a vertical shaft through a coupling, the vertical shaft is provided with two reciprocating screw rod sections, a shaft body, which is positioned between the two reciprocating screw rod sections, of the vertical shaft is provided with a blade type stirring paddle, a shaft body, which is positioned below the lower reciprocating screw rod section, of the vertical shaft is provided with a throwing lifting paddle, each outer side of the reciprocating screw rod section is sleeved with a movable carrier plate, two groups of overturning stirring impellers are movably supported in the movable carrier plate, a vertical rack is arranged between each group of two overturning stirring impellers, the vertical rack is arranged between a horizontal supporting plate and an adjacent top plate or a bottom plate of the mixing box, the top plate of the mixing box is connected with a feeding pipe, a discharging pipe is close to the bottom end of the side plate of the mixing box, and a cutting valve is arranged on the discharging pipe. Furthermore, in the processing device for producing the sterilizing soap, tooth grooves are symmetrically formed in two sides of the vertical rack. Further, in the processing device for producing the sterilization soap, the turnover stirring impeller is composed of a central shaft part, impeller parts and stirring blade parts, the impeller parts are symmetrically arranged at the positions, close to two ends, of the central shaft part, a plurality of stirring blade parts are circumferentially arranged between the two impeller parts, and convex teeth meshed with tooth grooves in the vertical racks are uniformly distributed on the periphery of the impeller parts. Further, in the processing device for producing the sterilization soap, a screw rod groove matched with the reciprocating screw rod section is formed in the center of the movable carrier plate, rectangular through holes are symmetrically formed in two sides of the movable carrier plate, and positioning rotating holes matched with the central shaft part are symmetrically formed in the side walls of the rectangular through holes. Further, in the processing device for producing the sterilization soap, the whole cuboid structure of the mixing box, the movable carrier plate and the horizontal supporting plate are integrally rectangular plates, the horizontal supporting plate is fixed between the side plates of the mixing box, and the center of the horizontal supporting plate is provided with a shaft avoiding hole matched with the ve