CN-122013437-A - Method and system for manufacturing upright cotton

CN122013437ACN 122013437 ACN122013437 ACN 122013437ACN-122013437-A

Abstract

The application relates to a method and a system for manufacturing upright cotton, and relates to the technical field of upright cotton, comprising the steps of collecting image detection information; the method comprises the steps of responding to image detection information and preset cotton characteristics to obtain a cotton shape, responding to the image detection information and the cotton shape to generate an adhesion area, adhesion power and an adhesion position when the cotton shape is inconsistent with a preset reference shape, controlling a preset auxiliary rod to perform blowing movement according to the adhesion area, the adhesion power and the adhesion position, collecting a detection position of the auxiliary rod, and stopping operation of the auxiliary rod when the detection position is coincident with the adhesion position. The application has the effect of reducing energy consumption.

Inventors

WU QINGHUA
FENG JUN

Assignees

宁波大越化纤制品有限公司

Dates

Publication Date: 20260512
Application Date: 20260319

Claims (9)

1. A method of making stand up cotton comprising: S1, collecting image detection information; s2, responding to the image detection information and preset cotton characteristics to obtain a cotton shape; S3, when the cotton shape is inconsistent with a preset reference shape, generating an adhesion area, adhesion power and an adhesion position in response to the image detection information and the cotton shape; S4, controlling a preset auxiliary rod to perform blowing movement according to the adhesion area, the adhesion power and the adhesion position, and collecting the detection position of the auxiliary rod; s5, stopping the operation of the auxiliary rod when the detection position is overlapped with the adhesion position; The method for generating the adhesion area and the adhesion power comprises the following steps: s30, responding to the image detection information and the cotton shape to obtain a fracture shape; s31, responding to the image detection information to generate a transportation radian; s32, obtaining roller traction according to the transportation radian and the preset reference cotton gravity; S33, obtaining the adhesion area through the traction force of the roller and the preset cotton density; and S34, responding to the fracture shape and the adhesion area to generate the adhesion power.
2. A method of making stand up cotton as defined in claim 1, wherein the method after creating said attachment area comprises: s35, responding to the adhesion area and the cotton density to generate adhesion gravity; s36, responding to the adhesion gravity and the adhesion area to obtain each detection traction force; S37, selecting the detection traction force consistent with the traction force of the roller from the detection traction forces as a marking traction force; s38, responding to the marking traction force to update the adhesion area.
3. The method of manufacturing stand up cotton of claim 2, further comprising: s381, responding to the image detection information to obtain a connection area; s382, when the connecting area is smaller than the adhering area, responding to the connecting area and the detection traction force to obtain a connecting traction force; s383, calculating the difference between the connecting traction force and the traction force of the roller as a traction deviation value; s384 in response to the adhesion area and the image detection information to identify a low density region; s385 responsive to said low density region to obtain a needling thickness; S386, responding to the needling thickness and the traction deviation value to obtain needling parameters, and controlling a preset needling device to operate according to the needling parameters.
4. A method of producing stand up cotton as defined in claim 3, wherein said method of obtaining said needling parameters comprises: s3861, responding to the traction deviation value and the low-density area to obtain mark crimping degree and needling position; S3862, responding to the image detection information, the preset curling characteristics and the low-density area to obtain detection curling degree; S3863, defining the mark crimping degree which is not overlapped with the detection crimping degree as a target crimping degree, and taking the needling position of the target crimping degree as a target needling position; s3864, responding to the needling thickness to obtain a reference crimping degree; S3865, when the target crimping degree is larger than the reference crimping degree, responding to the target crimping degree and the reference crimping degree to obtain a needling angle and a heating temperature; And S3866, defining the target needling position, the needling angle and the heating temperature as the needling parameters.
5. The method of producing standing cotton according to claim 4, wherein the method of obtaining the needling parameters further comprises: S38601, responding to the image detection information and the detection crimping degree to obtain a detection curvature radius; S38602, calling out the needling position containing the detection crimping degree from the needling positions as a detection needling position; S38603, responding to the connection area, the image detection information and the detection needling position to obtain a connection curvature radius; S38604, generating a detected deviation value in response to the traction deviation value and the detected radius of curvature; s38605, responding to the connecting curvature radius and the detection deviation value to obtain the matched curvature quantity; S38606, responding to the matched curvature quantity to obtain a complementary curvature radius; s38607, responding to the supplementary curvature radius to obtain the supplementary needling angle and the supplementary heating temperature, and defining the detected needling position, the supplementary needling angle and the supplementary heating temperature as the needling parameters.
6. The method of manufacturing stand up cotton of claim 1, wherein the method prior to generating said adhesion area and said adhesion power further comprises: S301, responding to the image detection information to obtain an overlapped area and a non-overlapped area; s302, responding to the overlapped area to obtain a stripping force; S303, responding to the non-overlapped area, the preset checking power and the stripping force to obtain an overlapped sequence; s304, responding to the overlapping sequence and the non-overlapping area to obtain an induced draft number and a blowing number; S305, responding to the overlapping sequence and the blowing number to obtain a blowing direction; s306, responding to the stripping force, preset blowing power and the blowing direction to obtain the blowing angle; S307, controlling the auxiliary rod to suck air by the air suction serial number and preset air suction power, and blowing air by the air blowing power and the air blowing angle.
7. The method of manufacturing stand still cotton as claimed in claim 6, wherein the predetermined test power determining method comprises: s3031, responding to the non-overlapping area to obtain a non-overlapping length; S3032, responding to the non-overlapping length and the image detection information to obtain non-overlapping weight; S3033, obtaining the non-overlapping quantity through the non-overlapping length; S3034, obtaining the test power by the preset test height, the non-overlapping weight and the non-overlapping quantity.
8. A method of making stand up cotton as defined in claim 6, wherein said method of obtaining said overlapping sequence comprises: s30301, responding to the non-overlapped area to obtain a checking number; s30302, controlling the auxiliary rod to blow the cotton with the inspection power and the inspection number, and collecting inspection image information; s30303, responding to the check image information and the non-overlapped area to obtain an offset distance; S30304, obtaining a reference offset distance through the test power; S30305, responding to the reference offset distance and the offset distance to obtain an upper layer overlapping direction; S30306, responding to the overlapping direction of the upper layer and the non-overlapping area to obtain the overlapping sequence.
9. A system for manufacturing stand-up cotton, comprising: the acquisition module is used for acquiring image detection information and detection positions; a memory for storing a program of the method for producing standing cotton according to any one of claims 1 to 8; and the processor is used for loading and executing the programs stored in the memory.

Description

Method and system for manufacturing upright cotton Technical Field The invention relates to the technical field of upright cotton, in particular to a method and a system for manufacturing upright cotton. Background Upright cotton is a functional cotton fiber material with a unique three-dimensional structure. The manufacturing process of the vertical cotton comprises the steps of weighing, opening, carding, lapping, shaping, slitting, packaging and the like. In the process of carding vertical cotton, the carding machine needs to comb and attach the opened cotton into two layers, and in the process of carding cotton by the carding machine, the lower layer cotton is transported in a suspended manner, and the condition of breakage exists. When the lower cotton layer breaks, the broken cotton needs to be manually re-attached to the carding machine. When the lower cotton breaks, the broken cotton is not easy to find in time by manpower, so that the cotton carding machine can continue to transport to drop the lower cotton to the ground, and the energy consumption is improved. Disclosure of Invention In order to reduce energy consumption, the invention provides a method and a system for manufacturing upright cotton. In a first aspect, the present invention provides a method for manufacturing upright cotton, which adopts the following technical scheme: A method of making stand up cotton comprising: S1, collecting image detection information; s2, responding to the image detection information and preset cotton characteristics to obtain a cotton shape; S3, when the cotton shape is inconsistent with a preset reference shape, generating an adhesion area, adhesion power and an adhesion position in response to the image detection information and the cotton shape; S4, controlling a preset auxiliary rod to perform blowing movement according to the adhesion area, the adhesion power and the adhesion position, and collecting the detection position of the auxiliary rod; and S5, stopping the operation of the auxiliary rod when the detection position is overlapped with the adhesion position. By adopting the technical scheme, the image detection information is analyzed to obtain the adhesion area, the adhesion power and the adhesion position, and the auxiliary rod is controlled to operate, so that the auxiliary rod can catch cotton of the carding machine and prevent the cotton from falling to the ground, the consumption of energy sources is reduced, and the auxiliary rod is automatically controlled to overlap and adhere the broken cotton at two ends again, so that the carding machine can continue to operate. Optionally, the method for generating the adhesion area and the adhesion power includes: s30, responding to the image detection information and the cotton shape to obtain a fracture shape; s31, responding to the image detection information to generate a transportation radian; s32, obtaining roller traction according to the transportation radian and the preset reference cotton gravity; S33, obtaining the adhesion area through the traction force of the roller and the preset cotton density; and S34, responding to the fracture shape and the adhesion area to generate the adhesion power. Optionally, the method after generating the adhesion area includes: s35, responding to the adhesion area and the cotton density to generate adhesion gravity; s36, responding to the adhesion gravity and the adhesion area to obtain each detection traction force; S37, selecting the detection traction force consistent with the traction force of the roller from the detection traction forces as a marking traction force; s38, responding to the marking traction force to update the adhesion area. Optionally, the method further comprises: s381, responding to the image detection information to obtain a connection area; s382, when the connecting area is smaller than the adhering area, responding to the connecting area and the detection traction force to obtain a connecting traction force; s383, calculating the difference between the connecting traction force and the traction force of the roller as a traction deviation value; s384 in response to the adhesion area and the image detection information to identify a low density region; s385 responsive to said low density region to obtain a needling thickness; S386, responding to the needling thickness and the traction deviation value to obtain needling parameters, and controlling a preset needling device to operate according to the needling parameters. Optionally, the method for obtaining the needling parameters includes: s3861, responding to the traction deviation value and the low-density area to obtain mark crimping degree and needling position; S3862, responding to the image detection information, the preset curling characteristics and the low-density area to obtain detection curling degree; S3863, defining the mark crimping degree which is not overlapped with the detection crimping degree as a target crimping d