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CN-122014096-A - Shutter curtain production and processing equipment

CN122014096ACN 122014096 ACN122014096 ACN 122014096ACN-122014096-A

Abstract

The invention discloses a production and processing device for a shutter curtain, and belongs to the technical field of curtain manufacturing. The equipment comprises working procedures of blade cutting, positioning punching, subsequent assembly and the like which are dependent on manual operation for a long time, the working procedures not only lead to difficult improvement of the whole production efficiency, but also often lead to incapability of guaranteeing the processing precision due to errors of manual operation, and meanwhile, the increasing labor cost also obviously increases the production burden of enterprises. The invention organically integrates a plurality of key procedures of shaping and tabletting, fixed-length cutting, threading, preliminary assembly and the like of raw materials into a whole in a mode of combining automatic control. The equipment can realize continuous and efficient assembly line operation, greatly reduces manual intervention in the production process, remarkably improves the processing efficiency and the product consistency of the shutter curtain, enhances the flexibility and the intelligent level of the production line, and provides effective technical support for improving the overall automation degree and the product quality stability of the shutter curtain production.

Inventors

  • MAO DONGSHUANG

Assignees

  • 安徽美尔耐时尚家居遮阳品制造有限公司

Dates

Publication Date
20260512
Application Date
20260328

Claims (7)

  1. 1. A shutter curtain production and processing device is characterized by comprising a curtain sheet processing mechanism (1) positioned on one side of the device, a middle sheet penetrating mechanism (2) and a track processing mechanism (3) positioned on the other side, wherein the curtain sheet processing mechanism (1) comprises a raw material feeding assembly (4), the raw material feeding assembly (4) comprises a raw material reel (42) and a raw material roller (43) for installing the raw material reel (42), a ratchet wheel assembly is arranged on a roller shaft (44) of the raw material roller (43) and used for realizing one-way rolling out of raw material, a sheet pressing mechanism (5) is arranged on the sheet pressing mechanism (5), a plurality of sheet pressing wheels (51), a positioning wheel (52) and a curtain sheet shaping channel (53) formed by the sheet pressing wheels (51) and the positioning wheel (52), a cutting mechanism (54) is further arranged at the tail end of the curtain sheet shaping channel (53), the track processing mechanism (3) comprises a track conveying unit (31), a rope assembly (8) and a material loading device (32) for installing the raw material reel (42), a rope assembly (7) to a track, and a sensor (7) arranged on the track processing mechanism (7) and comprising a sensor (71) The ladder rope winding device comprises a spreader (72) which moves relative to a clamp (71) and a clamping jaw unit (73) for grabbing a rope winding assembly (8), wherein the threading mechanism (2) is arranged between the curtain sheet processing mechanism (1) and the track processing mechanism (3) and is used for receiving a window rail (92) on which the rope winding assembly (8) is installed and a curtain blade (91) which is subjected to tabletting and shaping, the rope winding assembly (8) comprises positioning buckle wheels, fang Gangzhou and the rope winding device, the threading mechanism (2) further comprises a ladder rope feeding assembly (6), the ladder rope feeding assembly (6) comprises a rope winding disc (61), a feeding wheel (62), a tensioning guide wheel (63), a rope clamping device (64) and a cutting knife (65), and the rope clamping jaw (67) is arranged at the upper end of the ladder rope feeding assembly (6) and is configured to penetrate through a rope hole arranged on the window rail (92) so as to pull a ladder rope positioned below to the position of the rope winding assembly (8) and connect the end of the ladder rope with the rope winding assembly (8).
  2. 2. A blind production process apparatus according to claim 1, wherein the sheet pressing wheel (51) comprises a convex wheel (511) and a concave wheel (512) arranged in the shape of a curtain blade (91), the convex wheel (511) and the concave wheel (512) are arranged in abutting contact, and a spacing of a curtain sheet shaping channel (53) formed therebetween is smaller than or equal to a thickness dimension of the curtain blade (91).
  3. 3. A blind manufacturing apparatus according to claim 1, wherein said cutting mechanism (54) includes a cutter (541) for cutting the curtain sheet (91) and a cutter (542) for punching and trimming the curtain sheet (91).
  4. 4. A blind production and processing apparatus according to claim 1, characterized in that the feeder (32) is adapted to feed the cord assemblies (8) one by one, the rail feeding unit (31) is adapted to feed the window rail (92), the clamp (71) comprises a number of stops (711) adapted to constitute a processing station for the window rail (92), the spreader (72) is located above the processing station for the window rail (92) and is driven by a spreader cylinder (721), the spreader (72) is provided with two sets of spreader cylinders (721) which are clamped into positions on both sides of the window rail (92) based on the action of the spreader cylinder (721) for spreading the openings above the window rail (92), and a clamping jaw unit (73) located between the two sets of spreader (72) is adapted to mount the cord assemblies (8) onto the window rail (92).
  5. 5. The blind production and processing equipment according to claim 4, wherein the clamp (71) is provided with a sensor at a corresponding processing station, the sensor comprises A, B, C groups, wherein the group A and the group C are used for sensing the shielding state of the window rail (92), the group B is positioned at the position opposite to the rope hole of the window rail (92) so as to sense the non-shielding state, and when the group A, the group B and the group C simultaneously detect the appointed state, the opener (72) is triggered to open the window rail (92) so as to carry out the subsequent installation processing of the rope winding assembly (8).
  6. 6. The blind production and processing device according to claim 1, wherein the ladder rope is wound on the rope winding disc (61) and sequentially bypasses the feeding wheel (62), the tensioning guide wheel (63) and the rope clamping device (64), the rope clamping jaw (67) is located above a conveying path of the ladder rope and is configured to clamp the ladder rope and pull the ladder rope upwards, through holes formed by a plurality of transverse ropes and used for penetrating through the curtain blades (91) are formed in the length direction of the ladder rope at intervals, and when the ladder rope is pulled and unfolded, the positions of the through holes correspond to the conveying path of the curtain blades (91) output by the curtain blade processing mechanism (1).
  7. 7. The blind production processing apparatus according to claim 1, wherein the rope clamping jaw (67) comprises a fixed jaw (677) and a movable jaw (678), the fixed jaw (677) is configured to clamp the edge of the ladder rope or a preset traction position, the movable jaw (678) is configured to open and close relative to the fixed jaw (677) under the driving of the rope clamping cylinder (671), and the rope clamping jaw (67) is integrally movable in the vertical direction to clamp the lower ladder rope through a rope hole on the window rail (92) and lift the end of the ladder rope to the upper end of the window rail (92) so as to be connected with the rope rolling assembly (8).

Description

Shutter curtain production and processing equipment Technical Field The invention relates to the technical field of blind curtain production and processing equipment, in particular to blind curtain production and processing equipment. Background At present, the common blind curtain adopts manual or electric operation to turn over and retract the blades, the structure is the same in diameter, the blind curtain sheets are distributed in order, the curtain sheets are provided with pull ropes for turning over the blades, each blind curtain sheet is provided with a through hole, and the pull ropes penetrate through the through holes. The processing equipment function of traditional shutter is comparatively single, only possesses to wear the curtain piece in being arranged in the stay wire of upset or only possess the blind curtain piece perforation, and in the course of working, the count of curtain piece, length shearing all can not one step be put in place, therefore production efficiency is low, the quality of finished product is unstable also has improved manufacturing cost. The prior art discloses a set of automatic shutter curtain piece threading equipment which can respectively realize punching/cutting/threading rope processing, but common shutter curtain preparation, in the production processing flow, an aluminum sheet is required to be pressed into an arc and then fed into a feeding mechanism, punching and cutting are carried out after feeding, then the aluminum sheet is transferred to rope threading processing, finally, a rope rolling device and the like are arranged on a track, and then the ladder rope with the shutter piece is connected with the rope rolling device, in the process, the shutter piece still needs to be respectively processed on different equipment, although the prior art can realize partial automatic processing, most of the shutter curtain pieces still need to be transferred among a plurality of independent equipment and cannot realize real full automation, so a new structure is needed to solve the defects and the defects in the prior art. Disclosure of Invention In view of the prior art, the invention aims to provide equipment capable of realizing the integrated full-automatic production and processing of a shutter curtain from raw materials to finished products, so as to solve the problems that in the prior art, curtain sheets need to be transferred among a plurality of independent equipment, the production efficiency is low, the manual intervention is more and the quality of the finished products is unstable, thereby greatly improving the production efficiency, reducing the production cost and ensuring the consistency of the quality of the products. In order to achieve the purpose, the blind curtain production and processing equipment adopts the technical scheme that the blind curtain production and processing equipment comprises a curtain sheet processing mechanism positioned at one side of the equipment, a sheet penetrating mechanism positioned at the middle part of the equipment and a track processing mechanism positioned at the other side of the equipment, wherein the curtain sheet processing mechanism comprises: the raw material feeding assembly comprises a raw material reel and a raw material roller for mounting the raw material reel, wherein a ratchet wheel assembly is arranged on a roller shaft of the raw material roller and is used for realizing unidirectional rolling-out of raw materials; the device comprises a pressing mechanism, a pressing mechanism and a cutting mechanism, wherein the pressing mechanism is provided with a plurality of pressing wheels, positioning wheels and a curtain sheet shaping channel formed by the pressing wheels and the positioning wheels, and the tail end of the curtain sheet shaping channel is also provided with the cutting mechanism; the track processing mechanism comprises: the device comprises a rail conveying unit, a loading device of a rope winding assembly and a device mechanism for mounting the rope winding assembly to a rail, wherein the device mechanism comprises a clamp provided with a sensor, a spreader which moves relative to the clamp and a clamping jaw unit for grabbing the rope winding assembly; The threading mechanism is arranged between the curtain sheet processing mechanism and the track processing mechanism and is used for receiving the window rail provided with the winding rope component and the curtain blade after tabletting and shaping; wherein, the rope winding component comprises a positioning buckle wheel, fang Gangzhou and a rope winding device; The threading mechanism further comprises: the ladder rope supply assembly comprises a rope winding disc, a feeding wheel, a tensioning guide wheel, a rope clamping device and a cutting knife; the rope clamping claw is arranged at the upper end of the ladder rope supply assembly and is configured to penetrate through a rope hole arranged on the window rail, the ladder rope posit