CN-122014301-A - Novel intelligent jumbolter
Abstract
The invention discloses a novel intelligent jumbolter, which comprises a main body of a drilling machine, wherein a motor transmission part is arranged above the main body of the drilling machine, a pneumatic supporting leg is arranged below the main body of the drilling machine, a main shaft of the drilling machine is arranged on an output shaft of the motor transmission part, a water jacket is arranged at one end, close to the main shaft of the drilling machine, of the motor transmission part, a main controller is embedded on the water jacket, a single chip processing chip, an induction coil, a temperature sensor and a triaxial vibration sensor are arranged in the main controller, the induction coil is electrically connected with the single chip processing chip, and a detection hole corresponding to the position of the induction coil is formed in the main shaft of the drilling machine. Compared with the prior art, the intelligent jumbolter has the advantages that the intelligent jumbolter combines an advanced sensor technology and an intelligent control system, realizes real-time monitoring and analysis of the working state and performance of the jumbolter, and improves the reliability, safety and efficiency of the jumbolter.
Inventors
- WANG LEI
- Wu Mangmang
- WANG TIEZHUO
- TIAN ZHENG
Assignees
- 江苏风行智能科技有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20230524
Claims (7)
- 1. The utility model provides a novel intelligent jumbolter, includes rig main part (1), its characterized in that, rig main part (1) top is equipped with motor drive part (2) and rig main part (1) below is equipped with pneumatic landing leg (3), the output shaft of motor drive part (2) is equipped with rig main shaft (4), the one end that motor drive part (2) is close to rig main shaft (4) is equipped with water jacket (5), inlay on water jacket (5) and be equipped with master controller (6), be equipped with in master controller (6) singlechip processing chip (7) and with singlechip processing chip (7) electric connection's induction coil (8), temperature sensor (9) and triaxial vibration sensor (10), be equipped with on rig main shaft (4) with induction coil (8) position corresponding detection hole (11), thereby the rotational speed of rig main shaft (4) is calculated through detecting the pulse of detection hole (11) on rig main shaft (4).
- 2. The novel intelligent jumbolter according to claim 1, wherein the pneumatic support leg (3) is internally provided with a hall sensor (12) for detecting the stretching times of the pneumatic support leg (3) and a pneumatic sensor (13) for detecting the air pressure change in the cavity of the pneumatic support leg (3), the hall sensor (12) and the pneumatic sensor (13) are electrically connected with a first wireless transceiver (14), and the single chip microcomputer processing chip (7) is electrically connected with a second wireless transceiver (15) which is in wireless transmission with the first wireless transceiver (14).
- 3. A new intelligent jumbolter according to claim 1, characterized in that the hall sensor (12) and the barometric pressure sensor (13) are powered by a first lithium battery (16) built in the pneumatic leg (3).
- 4. The novel intelligent jumbolter according to claim 1, wherein a second lithium battery (17) is arranged in the main controller (6), and the second lithium battery (17) is electrically connected with the single chip microcomputer processing chip (7).
- 5. The novel intelligent jumbolter of claim 1, wherein the triaxial vibration sensor (10) is an ADXL202E type micro accelerometer.
- 6. The novel intelligent jumbolter according to claim 1, wherein a liquid crystal display (18), a photosensitive probe (19), a prompt lamp (20) and a manual button (21) which are electrically connected with the single chip microcomputer processing chip (7) are arranged on the outer side of the main controller (6).
- 7. The novel intelligent jumbolter according to claim 6, wherein the transparent portion of the liquid crystal display (18) is made of a PC transparent material with high strength.
Description
Novel intelligent jumbolter Technical Field The invention relates to the technical field of mining equipment, in particular to a novel intelligent jumbolter. Background The jumbolter is used as common engineering mechanical equipment and is widely applied to the fields of civil engineering, rock consolidation and the like. The conventional jumbolter has some limitations and disadvantages. Firstly, the speed measuring device of the traditional drilling machine is not reliable enough, and the rotating speed of the main shaft of the drilling machine cannot be accurately monitored, so that certain difficulties are brought to the operation and performance evaluation of the drilling machine. Secondly, the existing drilling machine cannot monitor the working state and performance parameters of the drilling machine in real time, and timely mastering and adjusting of key indexes are lacking. In addition, the traditional drilling machine has the defects in the aspect of mechanical fault diagnosis, lacks a vibration diagnosis function, and cannot accurately judge the occurrence and degree of mechanical faults. Disclosure of Invention The invention aims to overcome the technical defects and provide a novel intelligent jumbolter. In order to solve the technical problems, the novel intelligent jumbolter comprises a main body, a motor transmission part is arranged above the main body, a pneumatic supporting leg is arranged below the main body, an output shaft of the motor transmission part is provided with a main shaft of the drill, one end of the motor transmission part, which is close to the main shaft of the drill, is provided with a water jacket, a main controller is embedded in the water jacket, a single chip processing chip, an induction coil, a temperature sensor and a triaxial vibration sensor are arranged in the main controller, the induction coil is electrically connected with the single chip processing chip, a detection hole corresponding to the position of the induction coil is arranged on the main shaft of the drill, and the induction coil calculates the rotating speed of the main shaft of the drill by detecting the passing pulse of the detection hole on the main shaft of the drill. Still further, be equipped with the hall sensor that is used for detecting pneumatic landing leg extension number of times and the air pressure sensor that is used for detecting the interior atmospheric pressure of pneumatic landing leg cavity in the pneumatic landing leg, hall sensor and air pressure sensor electric connection have first wireless transceiver, singlechip processing chip electric connection have with first wireless transceiver wireless transmission's second wireless transceiver. Still further, the hall sensor and the barometric sensor are powered by a first lithium battery built into the pneumatic leg. Still further, be equipped with the second lithium cell in the master controller, second lithium cell and singlechip processing chip electric connection. Still further, the triaxial vibration sensor employs an ADXL202E type micro accelerometer. Still further, the outside of master controller is equipped with liquid crystal display, photosensitive probe, warning light and the manual button of being connected with singlechip processing chip electricity. Still further, the transparent portion of the liquid crystal display screen is made of PC transparent material with high strength. Compared with the prior art, the invention has the advantages that: 1. The novel drilling machine adopts an induction coil to calculate the rotating speed by detecting the passing pulse of a detection hole on the drilling machine spindle, so that the reliability of the speed measuring device is greatly improved. 2. And the drilling machine is provided with a plurality of sensors, including induction coils, temperature sensors, triaxial vibration sensors and the like. Through the sensors, parameters such as the rotating speed, the temperature, the vibration and the like of the main shaft of the drilling machine can be monitored in real time, so that the working state of the drilling machine can be accurately analyzed and estimated. 3. The intelligent pneumatic landing leg control is that a Hall sensor and an air pressure sensor are arranged in the pneumatic landing leg of the drilling machine and are connected with a single chip microcomputer processing chip through a wireless transceiver. Therefore, the stretching times of the pneumatic supporting legs and the air pressure change in the cavity can be detected in real time, and the working times and the working time are further accumulated, so that the number of the anchor rods driven into the drilling machine every day can be accurately mastered. 4. The multifunctional main controller is characterized in that a single chip microcomputer processing chip and a second lithium battery are arranged in the main controller, and a liquid crystal display screen, a photosensitive probe, a prompt lamp,