CN-122014628-A - Anti-blocking flood prevention and drainage mobile pump truck
Abstract
The invention discloses an anti-blocking flood prevention and drainage mobile pump truck, which comprises a truck body, a power unit and a pump body, and is characterized in that a set of anti-blocking mechanism is additionally arranged, the anti-blocking mechanism comprises a shell, a rotatable rotary filter disc and a rotary unit, the rotary filter disc is halved into a filter frame A and a filter frame B by a water blocking partition plate, when the mobile pump truck works, the two filter frames alternately bear the functions of water inlet filtration and backflushing sewage discharge, the automatic cleaning without stopping is realized, the system can automatically trigger the rotation of the filter disc according to the pressure change of the pump body by arranging an intelligent control strategy and a sensing monitoring unit, the impeller is effectively prevented from being blocked and the filter screen is prevented from being secondarily blocked, and the design obviously improves the drainage efficiency and the operation reliability of the mobile pump truck under a complex sewage environment.
Inventors
- GAO SHENGEN
Assignees
- 浙江迦泉泵阀有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260409
Claims (8)
- 1. An anti-clogging flood prevention mobile pump truck comprises a truck body (1), a power unit (2) and a pump body (3), wherein the truck body (1) is used for bearing the power unit (2) and the pump body (3), a main shaft of the power unit (2) stretches into the pump body (3) to drive an impeller assembly in the pump body (3), the anti-clogging mobile pump truck is characterized in that the pump body (3) comprises a pump cavity (31), a water inlet end (32) and a water outlet end (33), the anti-clogging mobile pump truck further comprises an anti-clogging mechanism (4), openings of the water inlet end (32) and the water outlet end (33) in the same direction are arranged, one side of the anti-clogging mechanism (4) is connected with the openings of the water inlet end (32) and the water outlet end (33), the other side of the anti-clogging mechanism (4) is respectively provided with a water inlet pipe (8) and a water outlet pipe (9) opposite to the water inlet end (32) and the water outlet end (33), the anti-clogging mechanism (4) comprises a shell (41), a water flow cavity (42), a rotary filter disc (43) and a rotary unit (5), the rotary filter disc (43) is rotatably arranged relative to the shell (41), and comprises a partition plate (45) which is arranged in a rotary filter disc (441) and is used for dividing a filter frame (442) into a block (45), the rotary unit (5) is used for driving the rotary filter disc (43) to regularly rotate circumferentially relative to the shell (41).
- 2. The anti-clogging flood prevention and drainage mobile pump truck as claimed in claim 1, wherein the rotating unit (5) comprises a hydraulic motor (53) with a speed reducer, a controller and an in-pump sensing and monitoring unit, and the controller is used for receiving detection signal data of the in-pump sensing and monitoring unit, controlling the hydraulic motor (53) connected with the rotating filter disc (43) to start and driving the rotating filter disc (43) to perform circumferential rotation.
- 3. The anti-clogging flood prevention and drainage mobile pump truck according to claim 2, wherein the controller is configured with a reversing strategy and an operating strategy based on signal data detected by the in-pump sensing and monitoring unit, the reversing strategy comprises a configuration pressure threshold value, an actual pressure wave value acquired by the in-pump sensing and detecting unit is used for generating a command signal when the pressure wave value in the pump body (3) is larger than a preset threshold value, the operating strategy comprises a monitoring command signal generation, thereby configuring a control command to start the hydraulic motor (53), and after the control command generation, the front pressure wave value and the rear pressure wave value in the pump body (3) are changed and are compared with configuration data, regulation data are generated based on a generation interval of the configuration data and the change of the pressure wave value, and the regulation data are used for sending a signal to the power unit (2) to stop working when the control command generation interval is too low.
- 4. The anti-clogging flood prevention mobile pump truck as claimed in claim 2, wherein the in-pump sensing monitoring unit comprises a water pressure sensor arranged at a water inlet end (32) of the pump body (3) and an anti-clogging pressure sensor arranged in the anti-clogging mechanism (4), wherein the anti-clogging pressure sensor is abutted to the rotary filter disc (43) and used for triggering a feedback signal to the controller after water resistance rises due to any impurity in the filter frame A (441) or the filter frame B (442), and the rotary motor (43) switches circumferential rotation of the positions in the filter frame A (441) and the filter frame B (442) relative to the casing (41).
- 5. The anti-clogging flood prevention and drainage mobile pump truck as claimed in claim 2, wherein the hydraulic motor (53) drives the rotary filter disc (43) to rotate at a fixed angle, and is periodically or triggered or remotely started by the controller, a main shaft of the hydraulic motor (53) is connected to a rotating shaft of the rotary filter disc (43), and a plurality of waterproof bearings and plane bearing supports are arranged on the rotary filter disc (43) relative to the shell (41) for rotation.
- 6. The anti-blocking flood prevention mobile pump truck according to claim 1, wherein the anti-blocking mechanism (4) is configured to form two water passing channels A (51) and B (52) through the water blocking partition plate (45) in a static state of the rotary unit (5), wherein two ends of the water passing channel A (51) are respectively connected with the water immersing pipe (8) and the water inlet end (32), and the water passing channel B (52) is connected with the water outlet end (33) and the water outlet pipe (9).
- 7. The anti-clogging flood prevention mobile pump truck as claimed in claim 1, wherein at least the bottoms of the filter frame A (441) and the filter frame B (442) are provided with interception grids (46), and the outer arc wall is arranged close to the inner wall of the shell (41) and the clearance between the two is smaller than the mesh of the interception grids (46).
- 8. The anti-blocking flood prevention mobile pump truck as claimed in claim 1, wherein the power unit (2), the pump body (3) and the anti-blocking mechanism (4) are fixedly arranged on a truck plate (10) hinged to the truck body (1), one end, close to the anti-blocking mechanism (4), of the truck plate (10) is hinged, a supporting cylinder (11) is arranged between the other end and the truck body (1), the supporting cylinder (11) is used for driving the truck plate (10) to swing relative to the truck body (1), and a supporting wheel (12) is further arranged on the truck body (1) and lifting supporting feet (13) for supporting the truck body (1) are arranged at one end far away from the anti-blocking mechanism (4).
Description
Anti-blocking flood prevention and drainage mobile pump truck Technical Field The invention relates to the technical field of drainage pump valves, in particular to an anti-blocking flood prevention and drainage mobile pump truck. Background In the first line of urban water logging rescue, construction site emergency drainage or emergency flood prevention, you can often see a device like a mobile water faucet, which is a mobile pump truck for flood prevention and drainage. In short, the system is a mobile fire fighting team with a heart (power system) and a blood vessel (pump body pipeline), and is specially responsible for sucking accumulated water at a low position up and then spitting the accumulated water into a remote river or a drainage pipe network in the shortest time. The core technology of the pump truck is that a character-suction to direct spitting. The system is mainly applied to emergency flood prevention under dangerous working conditions, and is not required to be filtered through a grating and then treated as in a sewage treatment plant, and the core task of the system is that accumulated water (whether clean rainwater or sewage mixed with silt and plant fragments) is conveyed from point A to point B (such as a river channel, a sewer or a low-lying place) in the shortest time, sediment, garbage and even some less serious pollutants are mixed in water, and the like, and the accumulated water is usually discharged along with the water directly on the premise of continuously draining waterlogging without blocking a pump body, so that interception or separation treatment (heavy polluted sewage or transportation to the sewage treatment plant by adopting a tank truck) is not carried out. They can work through the trailer removal to waterlogging department directly, and the inlet tube stretches into sewage just can take away sediment, rubbish one strand brain in the water entirely, because saved complicated filtration link, and deployment working speed is extremely fast, just can take out to start, and the drainage just can be opened to next danger area, especially adapted emergency rescue. Structurally, it is generally composed of a diesel engine (providing powerful power without external power supply), a sewage pump (core working part) and a mobile chassis (trailer or vehicle-mounted, ensuring rapid arrival). In order to cope with complex sewage environments. Meanwhile, in order to ensure long-time stable operation, the modern pump truck also integrates an intelligent control system, a hydraulic support leg (used for stabilizing a car body) and even a lighting system, so that all-weather combat can be ensured at night or under severe road conditions. However, the conventional pump truck in the prior art mainly has the following two defects: ① The prior art anti-blocking mainly relies on impeller design, wherein the characteristic of 'no blocking' of the impeller (such as a rotational flow type or an open type impeller) is emphasized more, the impeller tries to contain impurities by enlarging a flow passage, so that the impurities cannot be blocked into a blade gap, and the impurities are far away from the blades by centrifugal force, so that the impurities directly go out from a water outlet pipe of the side wall along the inner wall of the pump for one circle, and are prevented from contacting with the blades or striking the blades. However, when encountering large-particle solids (such as stones, concrete fragments, plastic bottles and the like), mechanical jamming still possibly occurs, and once the jamming occurs, overload burning of a motor or instant damage of mechanical sealing is often further caused, so that equipment is directly scrapped on site, and an emergency drainage task cannot be completed; ② The design of the filtering device before the pump is unreasonable, and secondary blockage is easy to be caused, wherein part of equipment is provided with a filter screen, a grating and the like in a pipeline before the pump for avoiding large particles from entering the pump body, but the structure of the filtering device is mainly a simple fixed grating, only fixed interception can be performed, and impurities under interception need to be stopped for cleaning. In the actual pumping process, fibrous matters (such as pasture and water and plastic bags) and viscous impurities in the sewage are extremely easy to quickly paste on the surface of the filter screen, so that the water inlet channel is completely blocked. The design has no protection effect, forces operators to stop and clean frequently, greatly reduces the drainage efficiency, and breaks through the original purpose of continuous operation of emergency equipment. In summary, the prior art lacks a cooperative mechanism for preventing blocking, flood control and drainage of mobile pump truck, which can effectively intercept lethal large particles (prevent the pump body from being blocked inside) and automatically remove intercepti