CN-122014949-A - Blind plate and intelligent management method thereof
Abstract
The application discloses a blind plate and an intelligent management method thereof, relating to the technical field of blind plates, wherein the blind plate comprises a blind plate body, a clamping assembly and a monitoring assembly, the clamping assembly comprises a first flange, a second flange and a fixing bolt, the blind plate body is positioned between the first flange and the second flange, the blind plate and the intelligent management method thereof can control the blind plate plugging operation, and effectively avoid the harm caused by the private plugging of the blind plate.
Inventors
- GAO WANG
- ZHANG HONGWEI
- LIN SHIZHEN
- ZHANG SHUPING
Assignees
- 山东京博石油化工有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260130
Claims (10)
- 1. A blind flange, comprising: A blind plate body (1); The clamping assembly comprises a first flange (21), a second flange (22) and fixing bolts (23), wherein the blind plate body (1) is positioned between the first flange (21) and the second flange (22), and the fixing bolts (23) are used for connecting the first flange (21) and the second flange (22); the monitoring assembly is used for detecting whether the blind plate body (1) is extracted or not.
- 2. Blind plate according to claim 1, characterized in that the monitoring assembly comprises a first protection cover (31), a second protection cover (32) and a sensor (33), the first protection cover (31) is mounted on the first flange (21), the second protection cover (32) is mounted on the second flange (22), the first protection cover (31) and the second protection cover (32) can be interconnected by a locking member (34) to close the fixing bolt (23) at the corresponding position, and the sensor (33) is used for monitoring whether the first protection cover (31) and the second protection cover (32) are disassembled.
- 3. Blind plate according to claim 2, wherein the locking members (34) are shoe-shaped gold ingot bolts, the first protective cover (31) and the second protective cover (32) are provided with connecting grooves, and the shoe-shaped gold ingot bolts respectively pass through the corresponding connecting grooves and are screwed down by locking nuts.
- 4. A blind plate according to claim 3, further comprising an electrical control assembly comprising a management system, a signal transmission module, the management system being disposed in a remote computer, the sensor (33) being electrically connected to the signal transmission module, the signal transmission module being electrically connected to the remote computer.
- 5. The blind of claim 4 further comprising an alarm module capable of emitting an audible and visual signal, the alarm module being electrically connected to the signal transmission module.
- 6. Blind plate according to claim 5, characterized in that a position-locating element is also provided, which is an electronic identification tag, which is detachably arranged on the first protective cover (31).
- 7. Blind plate according to claim 6, characterized in that a power supply module (4) is also provided, which power supply module (4) is electrically connected with the sensor (33), the signal transmission module and the alarm module.
- 8. An intelligent management method for a blind plate, which is applied to the blind plate of claim 7, is characterized by comprising the following steps: The management system acquires the blind plate information, searches whether the position of the blind plate is correct or not and whether a missing blind plate exists or not according to the acquired blind plate information, and judges whether the blind plate information meets the preset requirement or not; If the blind plate information meets the requirements, the management system closes the alarm module corresponding to the blind plate so as to prompt a constructor to unlock the first protective cover (31) and the second protective cover (32) corresponding to the blind plate and perform blind plate plugging operation.
- 9. The intelligent management method of the blind plate according to claim 8, further comprising the steps of acquiring information of the position locating piece through the mobile terminal before the blind plate plugging operation, and judging whether the blind plate information is correct through the mobile terminal so as to realize secondary verification of the blind plate information.
- 10. The method for intelligent management of a blind according to claim 9, further comprising the step of sending a signal to the signal transmission module by the sensor (33) when the sensor (33) senses the opening operation of the first protective cover (31) and the second protective cover (32) if the blind information does not meet the requirements, so that the alarm signal sends an alarm signal to prompt a constructor to stop the blind plugging operation.
Description
Blind plate and intelligent management method thereof Technical Field The application relates to the technical field of blind plates, in particular to a blind plate and an intelligent management method. Background Blind plates are a critical safety isolation component in industrial piping systems, which are essentially a solid, circular plate without a central hole, with bolt holes drilled in its outer edges, and the main function of the blind plates is to permanently or temporarily, completely block the flow of media within the piping, forming a reliable isolation barrier. The blind plate is applied to 1, safety isolation, namely, when equipment or a pipeline section needs to be overhauled and maintained, the blind plate is installed to ensure complete isolation from a running system, so that toxic, harmful, inflammable and explosive mediums are prevented from being leaked accidentally, and the safety of personnel is ensured. 2. System separation, in new, expanded or retrofit projects, is used to isolate the portions of different sub-systems or stage construction from the main system. 3. Pressure test, in which a blind plate is used for plugging at the tail end of a system to establish test pressure when a pipeline strength test or a tightness test is carried out. 4. And (3) plugging the waste port, namely permanently plugging a pipeline branch port, a discharge port or a reserved port which are not used any more. In the related art, the safety production accidents are possible to happen due to the fact that the blind plate is additionally arranged in wrong positions and the blind plate is extracted in wrong positions, and safety measures are not implemented in place in the process of extraction and blockage, and related accident events at home and abroad are fully proved. The current chemical oil refining device has a plurality of blind plates and extensive management, the situation that the blind plates are blocked by the private extraction of the ticket is not handled sometimes, potential safety hazards are easy to generate, and the blind plates are managed only by a management system, so that the current safety management requirements cannot be met. Disclosure of Invention The application aims to provide a blind plate and an intelligent management method, which can control the blind plate plugging operation and effectively avoid the harm caused by the private plugging of the blind plate. In order to achieve the aim, the application provides a blind plate which comprises a blind plate body, a clamping component and a monitoring component, The clamping assembly comprises a first flange, a second flange and a fixing bolt, the blind plate body is positioned between the first flange and the second flange, and the fixing bolt is used for connecting the first flange and the second flange; The monitoring component is used for detecting whether the blind plate body is extracted. In some embodiments, the monitoring assembly includes a first shield mounted to the first flange, a second shield mounted to the second flange, the first shield and the second shield being capable of being interconnected by a locking member to enclose a fixing bolt at a corresponding location, and a sensor for monitoring whether the first shield and the second shield are disassembled. In some embodiments, the locking member is a shoe-shaped gold ingot bolt, the first protective cover and the second protective cover are both provided with connecting grooves, the shoe-shaped gold ingot bolt respectively passes through the corresponding connecting grooves, and the tightening is realized through a locking nut. In some embodiments, the system further comprises an electric control assembly, wherein the electric control assembly comprises a management system and a signal transmission module, the management system is arranged in a remote computer, the sensor is electrically connected with the signal transmission module, and the signal transmission module is electrically connected with the remote computer. In some embodiments, an alarm module is further provided, and the alarm module can emit an acousto-optic signal, and is electrically connected with the signal transmission module. In some embodiments, a position locator is also provided, the position locator being an electronic identification tag removably disposed on the first protective cover. In some embodiments, a power supply module is further provided and is electrically connected with the sensor, the signal transmission module and the alarm module. The intelligent blind plate management method is applied to the blind plate and comprises the following steps: The management system acquires the blind plate information, searches whether the position of the blind plate is correct or not and whether a missing blind plate exists or not according to the acquired blind plate information, and judges whether the blind plate information meets the preset requirement or not; If the blind plate inform