Search

CN-122015677-A - Disk-shaped suspension porcelain insulator measuring equipment and method thereof

CN122015677ACN 122015677 ACN122015677 ACN 122015677ACN-122015677-A

Abstract

The invention relates to the field of insulator measurement and discloses disc-shaped suspension porcelain insulator measurement equipment and a method thereof, wherein the disc-shaped suspension porcelain insulator measurement equipment comprises a workbench, insulator clamping mechanisms are symmetrically arranged at the top end of the workbench, insulators are clamped between the two insulator clamping mechanisms, a movement detection mechanism is arranged at the top end of the workbench, a guide sliding rail is arranged at the top end of the workbench, the guide sliding rail consists of two limit baffles, a guide groove is formed between the two limit baffles, the movement detection mechanism is arranged in the guide groove, the movement detection mechanism comprises a horizontal table plate, a middle laser range finder is arranged at the middle part of the top end of the horizontal table plate, two sliding grooves are formed in the horizontal table plate, a sliding table is slidably arranged in the sliding groove, and a side laser range finder is arranged at the top end of the sliding table.

Inventors

  • HU JING
  • LI YAN
  • CUI ZHEN
  • OuYang Qianlv

Assignees

  • 大莲电瓷(江西)有限公司

Dates

Publication Date
20260512
Application Date
20260210

Claims (10)

  1. 1. A disc-shaped suspension porcelain insulator measuring device comprises a workbench (1) and is characterized in that insulator clamping mechanisms (2) are symmetrically arranged at the top end of the workbench (1), insulators are clamped between the two insulator clamping mechanisms (2), and a movement detection mechanism (4) is arranged at the top end of the workbench (1); The top end of the workbench (1) is provided with a guide slide rail (3), the guide slide rail (3) consists of two limit baffles, a guide groove is formed between the two limit baffles, and a movement detection mechanism (4) is arranged in the guide groove; The mobile detection mechanism (4) comprises a horizontal table plate (401), a middle laser range finder (402) is arranged at the middle of the top end of the horizontal table plate (401), two sliding grooves (403) are formed in the horizontal table plate (401), the two sliding grooves (403) are symmetrically formed in two sides of the middle laser range finder (402), a sliding table (404) is slidably arranged in the sliding grooves (403), a side laser range finder (405) is arranged at the top end of the sliding table (404), a relative movement assembly (406) is arranged between the two sliding tables (404), and a bottom support assembly (408) is arranged at the bottom end of the sliding table (404).
  2. 2. The disc-shaped suspension porcelain insulator measuring equipment according to claim 1, wherein the relative movement assembly (406) comprises a bottom box (4061) fixedly installed in the middle of the bottom end of the horizontal table plate (401), side grooves (4062) are symmetrically formed in two sides of the bottom box (4061), a movable plate (4063) is installed in the bottom box (4061) in a sliding mode, connecting rods (4066) are installed in two sides of the movable plate (4063) in a hinged mode, the end portions of the two connecting rods (4066) are respectively hinged to the two sliding tables (404), a first screw (4064) is installed in the bottom box (4061) in a rotating mode, the first screw (4064) is in threaded connection with the movable plate (4063), the bottom end of the first screw (4064) is fixedly connected with an output shaft of a first motor (4065), the first motor (4065) is fixedly installed at the bottom end of the bottom box (4061), and a skirt positioning piece (4067) is arranged on the bottom box (4061).
  3. 3. The disc-shaped suspended porcelain insulator measuring device according to claim 2, wherein the umbrella skirt positioning piece (4067) comprises two limiting grooves (40671) symmetrically formed in the bottom box (4061), the two limiting grooves (40671) are formed in two sides of the bottom box (4061) where the side grooves (4062) are not formed, a limiting plate (40672) is movably mounted in the limiting groove (40671), a top rod (40673) is fixedly mounted on the top end of the limiting plate (40672), the top end of the top rod (40673) penetrates through the upper portion of the horizontal table plate (401), and a V-shaped positioning frame (40674) is fixedly mounted on the top end of the top rod (40673).
  4. 4. The disc-shaped suspension porcelain insulator measuring device according to claim 3, wherein the bottom end of the limiting plate (40672) is fixedly provided with a first magnetic block (40676), and the inner bottom wall of the limiting groove (40671) is fixedly provided with a first electromagnet (40675).
  5. 5. The disc-shaped suspension porcelain insulator measuring equipment according to claim 1, wherein the bottom supporting component (408) comprises a supporting box (4081) arranged below the sliding table (404), a limiting cylinder (4083) is fixedly arranged at the bottom end of the sliding table (404), a fixed shaft (4082) is fixedly arranged at the top end of the supporting box (4081), the fixed shaft (4082) is rotatably arranged inside the limiting cylinder (4083), a toothed ring (4084) is arranged on the outer side of the limiting cylinder (4083), one side of the toothed ring (4084) is connected with a gear (4085) in a meshed mode, the gear (4085) is fixedly connected with an output shaft of a rotating motor (4086), the rotating motor (4086) is fixedly arranged on the supporting box (4081), and a bottom lifting part (4087) is arranged on the supporting box (4081).
  6. 6. The disc-shaped suspension insulator measuring equipment according to claim 5, wherein the bottom lifting part (4087) comprises an inner groove (40871) formed in the supporting box (4081), a piston supporting block (40872) is movably mounted in the inner groove (40871), a bottom plate (40873) is fixedly mounted at the bottom end of the piston supporting block (40872), two sides of the bottom plate (40873) are in contact with two limit baffles, two fixing plates (40874) are fixedly mounted at one side of the supporting box (4081), a longitudinal moving plate (40875) is arranged between the two fixing plates (40874), a connecting rod (40876) is fixedly mounted between the bottom end of the longitudinal moving plate (40875) and the bottom plate (40873), the connecting rod (40876) is in sliding connection with the lower fixing plate (40874), a second screw (40877) is rotatably mounted between the two fixing plates (40874), the second screw (40877) is in threaded connection with the longitudinal moving plate (40875), and the top end of the second motor (408754) is fixedly connected with the top end of the second output shaft (40874), and the top end of the second motor (40874) is fixedly connected with the second output shaft (408788).
  7. 7. The disc-shaped suspension porcelain insulator measuring equipment according to claim 6, wherein the fixed separating piece (4088) comprises a negative pressure cavity (40882) formed in the bottom plate (40873), the bottom end of the negative pressure cavity (40882) penetrates to the bottom end of the bottom plate (40873), a negative pressure groove (40881) is formed in the top end of the negative pressure cavity (40882), a separation groove (40884) is formed in the bottom plate (40873), the separation groove (40884) is communicated with the negative pressure groove (40881), a containing groove (40883) is formed in one end of the separation groove (40884), and the width of the containing groove (40883) is larger than that of the separation groove (40884).
  8. 8. A disc-shaped suspension porcelain insulator measuring device according to claim 7, wherein an inner plate (40885) is slidably mounted in the accommodating groove (40883), a separation baffle (40886) is fixedly mounted on one side, close to the separation groove (40884), of the inner plate (40885), return springs (40887) are symmetrically mounted on one side, close to the separation groove (40884), of the inner plate (40885), one end of each return spring (40887) is fixedly connected with the inner wall of the end, close to the separation groove (40884), of the accommodating groove (40883), a second magnet (40888) is mounted on the inner plate (40885), a second electromagnet (40889) is mounted on the inner wall of one end, far from the separation groove (40884), of the accommodating groove (40883), a communication groove (408810) is formed in the upper inner wall and the lower inner wall of the separation groove (40884), the two communication grooves (408810) are respectively communicated with a negative pressure cavity (40882) and the top of the bottom plate (40873), and the communication groove (408810) is located on one side, close to the accommodating groove (40883), of the negative pressure cavity (40881).
  9. 9. A disc-shaped suspension porcelain insulator measuring device according to claim 1, wherein the insulator clamping mechanism (2) comprises two fixing frames (201) symmetrically arranged at the top end of the workbench (1), centering clamping cylinders (202) are arranged on the sides, close to each other, of the two fixing frames (201), the centering clamping cylinders (202) are fixedly connected with the output ends of clamping cylinders (203), and the clamping cylinders (203) are fixedly arranged on the sides, far away from the centering clamping cylinders (202), of the fixing frames (201).
  10. 10. A measuring method of a disc-shaped suspension porcelain insulator measuring device according to any one of claims 1-9, characterized in that the measuring method is as follows: S1, clamping and fixing, namely centering and clamping the insulator through two insulator clamping mechanisms (2); S2, the position corresponds to that a movement detection mechanism (4) is arranged on a guide sliding rail (3), the middle laser range finders (402) correspond to the positions of small end umbrella skirts through umbrella skirt positioning pieces (4067) and middle laser range finders (402), and the first motor (4065) drives the two sliding tables (404) to move, so that the two side laser range finders (405) correspond to the positions of large umbrella skirts on two sides; S3, forward detection, namely fixing a bottom plate (40873) on a supporting box (4081) at one end with a guide sliding rail (3) in negative pressure, lifting the bottom plate (40873) at the other end, driving a horizontal platen (401) to rotate by taking a fixed end fixed shaft (4082) as a rotating shaft, realizing forward movement, enabling a middle laser range finder (402) to correspond to each small umbrella skirt, and enabling a side laser range finder (405) to correspond to each large umbrella skirt, so as to realize umbrella skirt detection.

Description

Disk-shaped suspension porcelain insulator measuring equipment and method thereof Technical Field The invention belongs to the field of insulator measurement, and particularly relates to disc-shaped suspension porcelain insulator measurement equipment and a method thereof. Background The insulator generally comprises an insulating column and a plurality of big sheds and small sheds which are installed on the insulating column in a staggered way, the distance between two adjacent sheds of the standard disc-shaped suspension porcelain insulator is the same, meanwhile, the diameters of the big sheds and the small sheds are the same, the sheds at two ends are big sheds, when the insulator leaves the factory, the insulator is required to be detected in qualification, when the insulator is detected, the diameter of the sheds and the distance between the two adjacent sheds are required to be detected, when the insulator is detected, the diameter of the sheds is detected through a laser range finder and a detection ruler, the distance between the two adjacent sheds is detected through the detection ruler, but the following defects still exist: When detecting the umbrella skirt diameter, need to remove the laser range finder to each umbrella skirt below to detect gradually for detection efficiency is lower, can't carry out the qualified detection of umbrella skirt interval simultaneously, makes detection efficiency lower. Disclosure of Invention Aiming at the situation, in order to overcome the defects of the prior art, the invention provides disc-shaped suspension porcelain insulator measuring equipment and a method thereof, which effectively solve the problems in the background art. In order to achieve the purpose, the invention provides the technical scheme that the disc-shaped suspension porcelain insulator measuring equipment comprises a workbench, wherein insulator clamping mechanisms are symmetrically arranged at the top end of the workbench, an insulator is clamped between the two insulator clamping mechanisms, and a movement detection mechanism is arranged at the top end of the workbench; The top end of the workbench is provided with a guide sliding rail, the guide sliding rail consists of two limit baffles, a guide groove is formed between the two limit baffles, and the movement detection mechanism is arranged in the guide groove; the mobile detection mechanism comprises a horizontal platen, a middle laser range finder is arranged in the middle of the top end of the horizontal platen, two sliding grooves are formed in the horizontal platen, the two sliding grooves are symmetrically formed in two sides of the middle laser range finder, sliding tables are slidably arranged in the sliding grooves, side laser range finders are arranged on the top ends of the sliding tables, a relative movement assembly is arranged between the two sliding tables, and a bottom support assembly is arranged at the bottom end of the sliding table. Preferably, the relative movement assembly comprises a bottom box fixedly mounted at the middle part of the bottom end of the horizontal platform, side grooves are symmetrically formed in two sides of the bottom box, a movable plate is slidably mounted in the bottom box, connecting rods are symmetrically hinged to two sides of the movable plate, the end parts of the two connecting rods are hinged to the two sliding tables respectively, a first screw is mounted in the bottom box in a rotating mode, the first screw is in threaded connection with the movable plate, the bottom end of the first screw is fixedly connected with an output shaft of the first motor, the first motor is fixedly mounted at the bottom end of the bottom box, and umbrella skirt positioning pieces are arranged on the bottom box. Preferably, the umbrella skirt locating piece comprises two limit grooves symmetrically arranged in the bottom box, the two limit grooves are formed in two sides of the bottom box, the limit grooves are not formed in the side grooves, a limit plate is movably arranged in the limit grooves, a top end of the limit plate is fixedly provided with a top rod, the top end of the top rod penetrates through the top of the horizontal table plate, and a V-shaped locating frame is fixedly arranged at the top end of the top rod. Preferably, the bottom end of the limiting plate is fixedly provided with a first magnetic block, and the inner bottom wall of the limiting groove is fixedly provided with a first electromagnet. Preferably, the bottom support assembly is including setting up in the supporting box of sliding table below, and the bottom fixed mounting of sliding table has a spacing section of thick bamboo, and the top fixed mounting of supporting box has the fixed axle, and the fixed axle is rotated and is installed in spacing section of thick bamboo inside, and the ring gear is installed in the outside of spacing section of thick bamboo, and one side meshing of ring gear is connected with the gear, and