CN-122015733-A - Metal plug detection device for tractor and detection method thereof
Abstract
The invention belongs to the technical field of detection, and particularly relates to a detection device and a detection method for a metal plug of a tractor by utilizing an optical means. The metal plug detection device for the tractor comprises a detection assembly, a feeding manipulator, a tray assembly, a leveling module, a driving piece and a feeding manipulator, wherein the detection assembly is arranged on one side of a rotary platform and used for containing round end pieces, the tray assembly is arranged on one side of the rotary platform and used for containing round end pieces, the tray assembly is horizontally arranged and provided with a plurality of placement holes in a matrix mode, the leveling module is radially arranged in the placement holes in a sliding mode, the driving piece is arranged below the tray in a lifting mode and is in linkage with the leveling module, the driving piece moves downwards to drive the leveling module to slide outwards in the radial direction so that the round end pieces fall into the placement holes, the leveling module slides inwards in the radial direction when the driving piece moves upwards to correct the round end pieces to be placed horizontally, and the feeding manipulator carries the round end pieces to a detection station in a negative pressure mode, and the detection assembly is suitable for detecting whether the round end pieces are qualified in size.
Inventors
- BAI YANFEI
- LIU TIANYU
- MA YUHUA
Assignees
- 徐州徐工港口机械有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260416
Claims (10)
- 1. A metallic plug detection device for a tractor, comprising: the rotary platform (1) is rotatably arranged on the workbench (5) and is provided with a plurality of detection stations (10) uniformly distributed in the circumferential direction; A detection assembly (2) arranged on one side of the rotary platform (1); the feeding mechanical arm (3) is arranged on one side of the rotary platform (1) far away from the detection assembly (2) and is used for carrying the round end piece under negative pressure; tray subassembly (4), it sets up in one side of swivel platform (1) for hold circular end piece, include: A tray (41) horizontally arranged and provided with a plurality of placement holes (410) in a matrix; -a leveling module (42) radially slidingly disposed within said placement hole (410); A driving member (43) which is arranged below the tray (41) in a lifting manner and is linked with the leveling module (42); wherein the driving member (43) moves downward to drive the leveling module (42) to slide radially outwards so that the circular end piece falls into the placement hole (410); When the driving piece (43) moves upwards, the leveling module (42) slides inwards in the radial direction so as to correct the round end piece to be horizontally placed; The circular end piece is carried to a detection station (10) by the feeding manipulator (3) under negative pressure, and the detection assembly (2) is suitable for detecting whether the size of the circular end piece is qualified or not.
- 2. The metallic plug detection device for a tractor as defined by claim 1 wherein, The metal plug detection device for the tractor is characterized in that a plurality of accommodating cavities (411) are formed in the material tray (41), the accommodating cavities (411) and the placing holes (410) are coaxially arranged, and the inner diameter of the accommodating cavities is larger than that of the placing holes (410); The leveling module (42) comprises a sliding block (421) which is arranged in the accommodating cavity (411) in a sliding way, and the inner wall of the sliding block is provided with an arc surface matched with the round end piece; The two ends of the tension spring (422) are respectively arranged on the inner wall of the accommodating cavity (411) and the outer wall of the sliding block (421); Wherein the driving piece (43) pushes the sliding block (421) to slide inwards in radial direction when moving upwards; when the driving piece (43) moves downwards, the tension spring (422) pulls the sliding block (421) to slide outwards in the radial direction.
- 3. The metallic plug detection device for a tractor as defined by claim 2 wherein, The lower part of the outer wall of the sliding block (421) of the metal plug detection device for the tractor is provided with a first inclined plane (423), and the included angle between the first inclined plane (423) and the horizontal plane is 55 degrees+/-2 degrees.
- 4. The metallic plug detection device for a tractor as defined by claim 3 wherein, The driving piece (43) of the metal plug detection device for the tractor comprises a driving plate (431), a driving plate and a driving plate, wherein the driving plate is arranged on the bottom wall of the charging tray (41) in parallel, and a gap is formed between the driving plate and the bottom wall of the charging tray (41); A plurality of oil draining platforms (432) which are arranged on the driving plate (431) and are arranged in the accommodating cavity (411) in a lifting manner; A second inclined surface (433) which is positioned on the side wall of the oil draining platform (432) and is matched with the first inclined surface (423); When the driving plate (431) moves upwards, the second inclined surface (433) is abutted against the first inclined surface (423) so as to push each sliding block (421) to slide inwards in the radial direction.
- 5. The metallic plug detection device for a tractor as defined by claim 4 wherein, An oil storage cavity (434) is formed in the driving plate (431); The driving plate (431) is provided with a plurality of oil holes (435), and the oil holes (435) are communicated with the oil storage cavity (434) and are positioned below the sliding block (421); When the driving plate (431) moves downwards, the tension spring (422) pulls the sliding block (421) to slide outwards in the radial direction to open the oil hole (435), and oil on the oil draining table (432) flows to the oil storage cavity (434) through the oil hole (435).
- 6. The metallic plug detection device for a tractor as defined by claim 4 wherein, The workbench (5) is provided with a driving cylinder (44), and the end part of a piston rod of the driving cylinder (44) is fixed on the bottom wall of the driving plate (431).
- 7. The metallic plug detection device for a tractor as defined by claim 5 wherein, A liquid level sensor is arranged in the oil storage cavity (434), and an alarm is triggered when the accumulated oil exceeds a threshold value; An oil drain pipe is arranged on the side wall of the driving plate (431), and the oil drain pipe is communicated with the oil storage cavity (434).
- 8. The metallic plug detection device for a tractor as defined by claim 1 wherein, The negative pressure sucker of the feeding manipulator (3) is connected with a multi-stage buffer cylinder (32), the buffer stroke is 10-15mm, and the negative pressure sucker is used for compensating the placement height tolerance of the round end piece.
- 9. The metallic plug detection device for a tractor as defined by claim 1 wherein, The detection assembly (2) comprises: A detection bracket (21) which is vertically arranged on the workbench (5), An eddy current thickness gauge (22) fixed on the side wall of the detection bracket (21); An optical imaging unit (23) fixed on the side wall of the detection bracket (21) and positioned above the eddy current thickness gauge (22); the rotary platform (1) drives the circular end piece to move to the detection station, and the vortex thickness gauge (22) and the optical imaging unit (23) are respectively used for measuring the thickness of an oil layer and the coverage uniformity of a capturing surface.
- 10. A method for detecting a metal plug for a tractor, characterized in that the metal plug for a tractor according to any one of claims 1 to 9 is used, the method comprising: The driving piece (43) moves downwards to drive the leveling module (42) to slide outwards in the radial direction so as to enable the round end piece to fall into the placement hole (410); When the driving piece (43) moves upwards, the leveling module (42) slides inwards in the radial direction so as to correct the round end piece to be horizontally placed; the circular end piece is carried to a detection station (10) by a feeding manipulator (3) in a negative pressure mode, the circular end piece is driven by a rotary platform (1) to rotate to the detection station, and the detection assembly (2) is suitable for detecting whether the size of the circular end piece is qualified or not.
Description
Metal plug detection device for tractor and detection method thereof Technical Field The invention belongs to the technical field of detection, and particularly relates to a detection device and a detection method for a metal plug of a tractor by utilizing an optical means. Background In the new energy industry, especially in battery assembly production, the upper end cover and the lower end cover of the cylindrical battery are round end pieces, and the diameters of the round end pieces are required to be consistent in the production process. In the related art, in order to ensure the stability of the tray supporting the circular end piece, a placement hole for limiting the circular end piece is generally formed on the tray. The inner diameter of the placement hole is typically slightly larger than the diameter of the circular end piece (clearance about 0.5-1 mm). When the circular end piece is placed in the placement hole, the circular end piece is easily abutted against the inner wall of the placement hole to incline. When the manipulator is used for carrying the round end piece, the negative pressure adsorption surface of the manipulator is not fully contacted with the surface of the round end piece, and slipping occurs in the carrying process. When the manipulator conveys the round end piece in an inclined state to the detection probe, the round end piece in the inclined state cannot be accurately placed into the detection station by the manipulator, so that the error rate is increased during detection, and the technical problem of misjudgment is caused. Based on the requirement, a metal plug detection device for a tractor and a detection method thereof are designed. It should be noted that the above information disclosed in this background section is only for understanding the background of the inventive concept and therefore the above description is not to be construed as constituting information of the related art. Disclosure of Invention The embodiment of the disclosure at least provides a metal plug detection device for a tractor and a detection method thereof. In a first aspect, an embodiment of the present disclosure provides a metal plug detection device for a tractor, including: The rotary platform is rotatably arranged on the workbench, and a plurality of detection stations are uniformly distributed in the circumferential direction; A detection assembly disposed at one side of the rotary platform; The feeding mechanical arm is arranged on one side of the rotary platform, which is far away from the detection assembly, and is used for carrying the round end piece under negative pressure; The tray subassembly, it sets up in rotary platform's one side for hold circular end piece, include: The material tray is horizontally arranged and provided with a plurality of placing holes in a matrix manner; The leveling module is radially arranged in the placement hole in a sliding manner; the driving piece is arranged below the material tray in a lifting manner and is linked with the leveling module; wherein, the driving piece moves downwards to drive the leveling module to slide outwards in radial direction so as to enable the round end piece to fall into the placement hole; when the driving piece moves upwards, the leveling module slides inwards in the radial direction to correct the round end piece to be horizontally placed; the circular end piece of material loading manipulator negative pressure transport to detection station, detection subassembly is suitable for detecting whether the size of circular end piece is qualified. In an optional implementation manner, the tray is provided with a plurality of accommodating cavities, and the accommodating cavities and the placing holes are coaxially arranged, and the inner diameter of the accommodating cavities is larger than that of the placing holes; The leveling module comprises a sliding block, a sliding block and a leveling module, wherein the sliding block is arranged in the accommodating cavity in a sliding manner, and the inner wall of the sliding block is provided with an arc surface matched with the round end piece; The two ends of the tension spring are respectively arranged on the inner wall of the accommodating cavity and the outer wall of the sliding block; When the driving piece moves upwards, the sliding block is pushed to slide inwards in the radial direction; when the driving piece moves downwards, the tension spring pulls the sliding block to slide outwards in the radial direction. In an alternative embodiment, a first inclined plane is arranged at the lower part of the outer wall of the sliding block, and the included angle between the first inclined plane and the horizontal plane is 55 degrees plus or minus 2 degrees. In an alternative embodiment, the driving piece comprises a driving plate, a driving plate and a driving plate, wherein the driving plate is arranged on the bottom wall of the tray in parallel and is provided with a gap with