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CN-122016242-A - Full-automatic laser testing system for optical filter switcher

CN122016242ACN 122016242 ACN122016242 ACN 122016242ACN-122016242-A

Abstract

The invention provides a full-automatic test laser system of a filter switcher, belongs to the technical field of filter switcher test, and solves the technical problems of low test efficiency, incomplete verification and the like of the existing filter switcher. The automatic feeding and discharging device comprises a first test board and a second test board, wherein a feeding clamping mechanism, a feeding conveyor, a middle rotating mechanism, an angle detecting mechanism and a visual detecting clamping mechanism are arranged at the upper end of the first test board, a transferring clamping mechanism, a laser engraving mechanism, a discharging clamping mechanism, a finished product storage mechanism, a discharging conveyor, a multi-position adjusting mechanism and an electrifying test mechanism are arranged at the upper end of the first test board and the upper end of the second test board, a material moving mechanism is arranged at the upper end of the material moving mechanism, and the material moving clamping mechanism is arranged at the upper end of the material moving mechanism. The invention can carry out automatic feeding, intelligent gesture recognition and fixation, self-adaptive butt joint power-on test and multi-azimuth dynamic rotation detection, and comprehensively improves the production efficiency and the product test quality according to the automatic sorting, laser marking and stacking of the test results.

Inventors

  • LI DAOHONG
  • HU LAIJIE
  • ZHONG XINGYU
  • LIU YUANSONG
  • GONG DEWEI

Assignees

  • 安徽奇盟光电科技有限公司

Dates

Publication Date
20260512
Application Date
20260206

Claims (10)

  1. 1. The full-automatic test laser system for the optical filter switcher comprises a test bench I (1) and a test bench II (2) connected to the side part of the test bench I (1), and is characterized in that the upper end of the test bench I (1) is provided with a feeding clamping mechanism (4), a feeding conveyor (3), a transit mechanism (5), an angle detection mechanism (9) and a visual detection clamping mechanism (6) which are sequentially arranged from front to back, the visual detection clamping mechanism (6) is positioned above the angle detection mechanism (9), the upper end of the test bench II (2) is provided with a transferring clamping mechanism (13), a laser engraving mechanism (15) and a blanking clamping mechanism (14) which are sequentially arranged from left to right, a finished product storage mechanism (17), a blanking conveyor (12), a multi-position adjusting mechanism (11) and a power-on testing mechanism (10) which are sequentially arranged from front to back, the front side of the blanking conveyor (12) is provided with a waste chute (16), the transferring clamping mechanism (13) is positioned above the blanking conveyor (12), the adjusting mechanism (11), the power-on the upper end of the test bench II (2) is provided with a transferring clamping mechanism (13) which is sequentially arranged from left to right, the laser engraving mechanism (15) and the finished product storage mechanism (14) is positioned above the blanking conveyor (12) which is sequentially arranged from front to back, the upper ends of the first test bench (1) and the second test bench (2) are provided with a material moving mechanism (8), the upper end of the material moving mechanism (8) is provided with a material moving clamping mechanism (7), the left part of the material moving mechanism (8) is positioned between the transfer mechanism (5) and the angle detection mechanism (9), and the right part of the material moving mechanism (8) is positioned between the multi-position adjusting mechanism (11) and the power-on test mechanism (10).
  2. 2. The full-automatic test laser system of claim 1, wherein the loading clamping mechanism (4) comprises a first bottom plate (21), the first bottom plate (21) is fixed above the first test board (1), two first upright posts (19) are fixed above the first bottom plate (21), a fixed groove plate (18) is fixed above the two first upright posts (19), a first screw (29) is rotatably arranged in the fixed groove plate (18), a fixed frame (25) is fixed at the end of the fixed groove plate (18), a second driving motor (30) is fixed on the fixed frame (25), an output shaft of the second driving motor (30) is fixed with the first screw (29), a first moving block (24) is connected with threads on the first screw (29), the first moving block (24) is slidably arranged inside the fixed groove plate (18), an adjusting component is arranged on the first moving block (24), a clamping component is arranged on the adjusting component, the adjusting component comprises a first fixed groove plate (42), the fixed plate (42) is fixed on the first moving block (24), an electric push rod (36) is fixed at the end of the fixed groove plate (18), an electric push rod (37) is fixed at the end of the fixed end of the second electric rod (34), and a push rod (37) is fixed at the end of the electric rod (36), the clamping assembly comprises a transverse plate (23), the transverse plate (23) is fixed on a connecting plate (35), a limiting rod (38) is fixed on the transverse plate (23), a fixing frame II (40) is slidably arranged on the limiting rod (38), a fixing frame I (39) is fixed on the side face of the transverse plate (23), an electric push rod I (31) is fixed above the fixing frame I (39), the end portion of the electric push rod I (31) is fixed on the fixing frame II (40), and electric clamping jaws I (32) are arranged below the fixing frame I (39) and the fixing frame II (40).
  3. 3. The full-automatic test laser system of the optical filter switcher of claim 2, wherein the feeding conveyor (3) comprises a plurality of first supporting frames (33), the first supporting frames (33) are fixed above the first testing table (1), the first supporting frames (33) are provided with a plurality of first conveying rollers, the first conveying rollers are provided with feeding conveying belts (22), the upper parts of the feeding conveying belts (22) are detachably provided with a plurality of placing seats, the switchers are placed on the placing seats, one side face of one supporting frame (33) is fixedly provided with a first driving motor (20), an output shaft of the first driving motor (20) is in transmission connection with one of the first conveying rollers, the transfer mechanism (5) comprises a first mounting plate (26), the first mounting plate (26) is fixed above the first testing table (1), a plurality of second stand columns (27) are fixed above the first mounting plate (26), and a placing plate (28) is fixed above the plurality of second stand columns (27).
  4. 4. The full-automatic test laser system of the optical filter switcher according to claim 3, wherein the visual detection clamping mechanism (6) comprises a plurality of feeding clamping jaw pieces (49) and three supporting rods (43) fixed at the upper end of the first test bench (1), wherein a second mounting plate (44) is fixed between the two supporting rods (43), a connecting seat (45) is fixed between the other supporting rod (43) and the second mounting plate (44), two horizontally arranged connecting sliding rails (46) are fixed on one outer wall of the connecting seat (45), the same push rod mounting frame (51) is arranged on the two connecting sliding rails (46) in a sliding manner, an electric push rod five (50) is fixed on the top of the connecting seat (45), a piston rod of the electric push rod five (50) is fixed on the push rod mounting frame (51), two travel switches (52) are fixed on one outer wall of the connecting seat (45), a fourth electric push rod (47) is fixed on the piston rod of the electric push rod mounting frame (51), the plurality of the feeding clamping jaw pieces (49) are all arranged on the upper clamping frame (48), the electric clamping jaw pieces (48) comprise two electric clamping jaw pieces (54) and the second clamping jaw pieces (53) are fixed on one outer wall of the upper clamping frame (48), a plurality of tooth grooves (55) are formed in the outer wall of the bottom of the second fixing plate (54).
  5. 5. The full-automatic test laser system of the optical filter switcher of claim 4, wherein the material moving mechanism (8) comprises a mounting table (56) fixed at the upper ends of a first test table (1) and a second test table (2), two symmetrically arranged material moving slide rails (58) are fixed at the top of the mounting table (56), the tops of the two material moving slide rails (58) are slidably provided with a first movable seat (62), the cross section of the first movable seat (62) is of an L-shaped structure, a connecting rod (61) of an L-shaped structure is fixed on the outer wall of one side of the first movable seat (62), a drag chain (60) is fixed on the outer wall of the connecting rod (61), a second lead screw (57) is rotationally connected to the top of the mounting table (56), the first movable seat (62) is in threaded connection with the outer wall of the second lead screw (57), a third driving motor (59) is fixed at the top of the mounting table (56), and the output shaft of the third driving motor (59) is fixed on the second lead screw (57).
  6. 6. The full-automatic test laser system of the optical filter switcher according to claim 5, wherein the material moving clamping mechanism (7) comprises a plurality of clamping jaw assemblies (68), an auxiliary assembly (67) and a mounting frame (63), wherein the clamping jaw assemblies (68) and the auxiliary assembly (67) are arranged in parallel, two feeding sliding rails (64) are fixed on the top of the mounting frame (63), a first protection box (65) is fixed on one side outer wall of the mounting frame (63), a screw rod three (66) is rotationally connected between the first protection box (65) and the mounting frame (63), a driving motor four (69) is fixed on one side outer wall of the first protection box (65), two synchronous wheels one are connected between the two synchronous wheels one, the two synchronous wheels one are respectively fixed on an output shaft of the driving motor four (69) and the screw rod three (66), the auxiliary assembly (67) comprises an auxiliary frame (73) which is arranged on the two feeding sliding rails (64), a plurality of electric four (74) distributed on the top of the auxiliary frame (73) are fixed on the top of the sliding rails, the two clamping jaw assemblies (68) are fixed on the same sliding seat six clamping jaw assemblies (70) which are arranged on the sliding rails (70) at equal distances, a plurality of electric clamping jaw three (72) which are distributed equidistantly are fixed at the top of the clamping jaw seat (71), an electric push rod six (70) is fixed on the outer wall of one side of the movable seat one (62), a piston rod of the electric push rod six (70) is fixed on the clamping jaw seat (71), and the mounting frame (63) is fixed on the clamping jaw seat (71).
  7. 7. The full-automatic test laser system of the optical filter switcher of claim 6, wherein the angle detection mechanism (9) comprises an angle installation frame fixed at the upper end of a first test bench (1), two symmetrically arranged auxiliary sliding rails are fixed at the top of the angle installation frame, the same sliding seat (81) is arranged on the two auxiliary sliding rails in a sliding mode, two parallel installation rods (77) are fixed on the sliding seat (81), a plurality of equidistantly distributed detection probes (79) and auxiliary seats (78) are respectively fixed on the upper installation rod and the lower installation rod (77), the detection probes (79) are fixed on the auxiliary seats (78), two symmetrically arranged bearing seats are installed at the top of the angle installation frame, the same screw rod IV (75) is connected between the two bearing seats in a rotating mode, a threaded sleeve is connected to the outer wall of the screw rod IV (75), a driving motor V (82) is fixed on the outer wall of the bottom of the angle installation frame IV (75), a synchronous wheel II is fixed on one end of the screw rod IV (75) and an output shaft of the driving motor V (82), a synchronous wheel II is connected between the synchronous wheels II and the synchronous wheels II is connected with a synchronous belt II (80), the synchronous belt IV (80) is fixed on the outer wall of the second test bench (80), the second test bench (80) is fixed on the second test bench (10), install a plurality of circular telegrams subassembly (85) on circular telegram mounting bracket (84), support frame two (83) top inner wall is fixed with the cooperation slide rail that two symmetries set up, slide on two cooperation slide rails and be provided with driving seat (88), circular telegram mounting bracket (84) are fixed on driving seat (88), the inner wall rotation of support frame two (83) is connected with lead screw five (89), driving seat (88) spiro union is on the outer wall of lead screw five (89), one side outer wall of support frame two (83) is fixed with protective housing two (86), one side outer wall of protective housing two (86) is fixed with driving motor six (87), the inner wall rotation of protective housing two (86) is connected with two synchro-pulley three (90) that are connected with driving motor six (87) and lead screw five (89) respectively, be connected with same hold-in range between two synchro-pulley three (90), circular telegrams subassembly (85) are including fixing driving motor seven (91) on circular telegram mounting bracket (84), fixedly connected with anchor clamps (92) on the output shaft of driving motor seven (91), fixedly mounted with circular telegram test seat (93) on anchor clamps (92).
  8. 8. The full-automatic test laser system of the optical filter switcher of claim 7, wherein the multi-position adjusting mechanism (11) comprises a U-shaped frame (95) and a third fixing frame (94) fixed on a second test bench (2), a plurality of adjusting components (97) are installed on the U-shaped frame (95), the adjusting components (97) and the energizing components (85) correspond to each other, the cross section of the third fixing frame (94) is of an L-shaped structure, the U-shaped frame (95) is rotatably connected to the outer wall of the third fixing frame (94), a driving component (98) is installed on the outer wall of one side of the U-shaped frame (95) far away from the adjusting components (97), a driving motor eight (96) is installed on the outer wall of one side of the third fixing frame, a gear I is fixed on an output shaft of the driving motor eight (96), a gear II is fixed on a rotating shaft of the U-shaped frame (95), the gear II and the gear I are meshed with each other, the driving component (98) comprises a plurality of synchronous wheels IV (101) and a pressing wheel (102) which are rotatably connected to the U-shaped frame (95), the number of the synchronous wheels IV (101) and the adjusting components and the synchronous wheels (97) are correspondingly connected to the synchronous wheels (101) and the synchronous wheels (100) on one side of the IV) which are connected with the synchronous wheels (100), the device comprises a U-shaped frame (95), a driving motor nine (99) is fixed on the U-shaped frame (95), an output shaft of the driving motor nine (99) is in transmission connection with a rotating shaft of a synchronous wheel five (100), an adjusting assembly (97) comprises a mounting seat (104) which is rotationally connected to the U-shaped frame (95), two symmetrically arranged detection modules (105) are fixed on the outer wall of the bottom of the mounting seat (104), an electric presser (106) is fixed on the middle line of the outer wall of the bottom of the mounting seat (104), and the rotating shaft of a transmission shaft of the mounting seat (104) is in transmission connection with the rotating shaft of the synchronous wheel four (101) at the corresponding position.
  9. 9. The full-automatic test laser system of the optical filter switcher of claim 8, wherein the transferring and clamping mechanism (13) comprises a blanking seat (116) and two mounting posts (107), a plurality of electric clamping jaw five (117) are mounted on the blanking seat (116), the number of the electric clamping jaw five (117) is the same as that of a power-on assembly (85) and an adjusting assembly (97), the two mounting posts (107) are fixed at the upper end of a test bench II (2), a mounting plate III (108) is fixed between the two mounting posts (107), two horizontally arranged mounting slide rails (109) are fixed on the side wall of the mounting plate III (108), a moving seat II (112) is slidably arranged on the two mounting slide rails (109), a screw rod six (111) is rotatably mounted on the mounting plate III (108), a driving motor ten (110) is fixed on the mounting plate III (108), an output shaft of the driving motor ten (110) is fixed on the screw rod six (111), two vertically arranged electric driving slide rails (113) are fixed on the moving seat II (112), a driving rod (114) is fixed on the driving slide rail (114), the blanking conveyor (12) comprises a plurality of first brackets (121), the first brackets (121) are fixed above the second test bench (2), a mounting groove plate (119) is fixed above the first brackets (121), a plurality of second conveying rollers are arranged in the mounting groove plate (119), a blanking conveying belt (118) is arranged on the second conveying rollers, a plurality of equidistant-distributed placement seats are detachably arranged on the blanking conveying belt (118), a driving motor eleven (120) is fixed on the side face of the mounting groove plate (119), an output shaft of the driving motor eleven (120) is fixed with one of the second conveying rollers, and a waste chute (16) is arranged on the front side of the mounting groove plate (119).
  10. 10. The full-automatic test laser system of the optical filter switcher of claim 9, wherein the blanking clamping mechanism (14) comprises a bottom plate II (134), the bottom plate II (134) is fixed above the test bench II (2), two upright posts III (127) are fixed above the bottom plate II (134), a fixing plate III (128) is fixed above the two upright posts III (127), a screw rod eight (131) is rotatably arranged on the side surface of the fixing plate III (128), a moving block II (132) is rotatably arranged on the screw rod eight (131), the moving block II (132) is slidably arranged on the fixing plate III (128), an electric push rod III (128) which is vertically arranged is fixed on the fixing plate III (128), an electric clamping jaw VI is fixed at the end part of the electric push rod III (128), a driving motor twelve (129) is fixed on the side surface of the fixing plate III (128), an output shaft of the driving motor twelve (129) is fixed with the screw rod eight (131), the laser engraving mechanism (15) comprises a bracket II (126), the bracket II (126) is fixed above the test bench II (2), an electric push rod (123) is fixed on the bracket II (126), an electric push rod (124) above the bracket II (126), and an electric push rod (124) is fixed on the end part of the laser engraving mechanism (124), the finished product storage mechanism (17) comprises a limiting groove plate (122), the limiting groove plate (122) is fixed above a second test bench (2), a screw rod nine is rotatably arranged in the limiting groove plate (122), a mounting block (135) is connected to the screw rod nine in a threaded mode, the mounting block (135) is slidably arranged in the limiting groove plate (122), a plurality of upright posts four are fixed above the mounting block (135), a supporting plate (133) is fixed above the upright posts four, a plurality of placing discs (137) are placed above the supporting plate (133), a driving motor thirteen (136) is fixed at the end portion of the limiting groove plate (122), and an output shaft of the driving motor thirteen (136) is fixed with the screw rod nine.

Description

Full-automatic laser testing system for optical filter switcher Technical Field The invention belongs to the technical field of filter switcher test, and relates to a laser testing system, in particular to a full-automatic laser testing system for a filter switcher. Background The traditional optical filter switcher is tested by manual or semi-automatic equipment, and has the problems of low efficiency, poor testing consistency, high labor cost, strong dependence on skills of operators and the like. Particularly, when the connector gesture, the electrical performance and the multi-angle dynamic function are comprehensively verified, the prior art is difficult to realize efficient and accurate full-flow automatic operation. With the development of industrial automation and intelligent manufacturing technology, the market has urgent need for an integrated solution capable of realizing automatic feeding, visual positioning, accurate testing, dynamic evaluation, laser identification and intelligent sorting. The prior art scheme is single in function, unsmooth in connection among working procedures, and lacks a full-integrated system capable of achieving gesture recognition, cable fixing, self-adaptive power-on test, multi-azimuth dynamic performance detection and post-processing in a coordinated mode. Based on this, we propose a full-automatic test laser system for the filter switcher. Disclosure of Invention The invention aims at solving the problems in the prior art and provides a full-automatic test laser system for an optical filter switcher, which aims to solve the technical problems of realizing the power-on test from automatic feeding, intelligent identification and fixation of connector gestures, self-adaptive butt joint based on angle information, and rotation detection of multi-azimuth dynamic performance, and finally completing the full-flow, high-precision and high-reliability closed-loop operation of automatic sorting, laser marking and stacking according to test results, thereby comprehensively improving the production efficiency and the product test quality. The aim of the invention can be achieved by the following technical scheme: The utility model provides a full-automatic test laser system of light filter switch, includes testboard one and connects testboard two in testboard one lateral part, testboard one's upper end is equipped with by preceding material loading clamping mechanism, material loading conveyer, well commentaries on classics mechanism, angle detection mechanism and vision detection clamping mechanism that sets gradually backward, vision detection clamping mechanism is located the top of angle detection mechanism, testboard two's upper end is equipped with from left to right in proper order transport clamping mechanism, laser engraving mechanism and unloading clamping mechanism and by preceding finished product storage mechanism that sets gradually backward, unloading conveyer, multiposition adjustment mechanism and circular telegram testing mechanism, unloading conveyer's front side is equipped with the waste chute, transport clamping mechanism is located unloading conveyer, multiposition adjustment mechanism, circular telegram testing mechanism and waste chute's top, unloading clamping mechanism is located the top of depositing mechanism and unloading conveyer, testboard one and testboard two's upper end is equipped with the material shifting mechanism, material shifting mechanism upper end is equipped with the material shifting clamping mechanism, the left lateral part of material shifting mechanism and the angle of transferring mechanism is located between multiposition adjustment mechanism and the circular telegram adjustment mechanism. The invention adopts the working principle of feeding and initial positioning. The feeding conveyor conveys the piece placing seat loaded with the switcher to a designated position, and the feeding clamping mechanism grabs the switcher from the feeding conveyor and places the switcher on the transfer mechanism for temporary storage. The visual guidance and the gesture are fixed, and the visual detection clamping mechanism grabs the switcher from the transferring mechanism. In the process, the angle detection mechanism positioned below the angle detection mechanism detects the connector gesture of the switcher and sends data to the follow-up mechanism. The mechanism transfers and releases the switch to the material transfer gripping mechanism. The material moving clamping mechanism is used for clamping the switcher and simultaneously straightening and fixing the connecting wire of the switcher, so that the material moving clamping mechanism is ready for subsequent testing. And the material moving and testing mechanism drives the material moving clamping mechanism to carry the switcher with the fixed gesture from the first test table to the second test table. The material moving clamping mechanism lifts the switcher, the multi-position adjusti