Search

CN-122016421-A - Composite insulator sample preparation device

CN122016421ACN 122016421 ACN122016421 ACN 122016421ACN-122016421-A

Abstract

The invention relates to the technical field of insulator production and discloses a composite insulator sample preparation device which comprises a bottom plate, wherein the upper surface of the bottom plate is fixedly connected with a base, the upper surface of the base is fixedly connected with a lower die, the inner wall of the lower die is connected with an insulator main body, rectangular grooves are formed in two ends of the insulator main body, the upper surface of the base is fixedly connected with a first guide rod, the top end of the first guide rod is fixedly connected with a top plate, the upper surface of the top plate is fixedly connected with a cylinder, and the output end of the cylinder is slidably connected in the top plate and is fixedly connected with a hollow plate. The hot air is continuously sprayed out of the hollow blade to soften the composite material of the part to be trimmed of the insulator main body, so that trimming resistance is reduced, a cut is smoother and smoother, brittle fracture is avoided, chips generated in the cutting process can be blown away by hot air, adhesion of the chips to the surface of the hollow blade or the insulator main body is prevented, and the cleaning of a cutting area is kept.

Inventors

  • WANG KE
  • ZI PENG
  • LIU SIMIN
  • CHENG JIAN

Assignees

  • 广州欣源智能科技有限公司
  • 江西省检验检测认证总院工业产品检验检测院

Dates

Publication Date
20260512
Application Date
20251013

Claims (10)

  1. 1. The utility model provides a composite insulator system appearance device, includes bottom plate (15), its characterized in that, the upper surface fixedly connected with base (1) of bottom plate (15), the upper surface fixedly connected with lower mould (2) of base (1), the inner wall connection of lower mould (2) has insulator main part (7), rectangular channel (8) have all been seted up at the both ends of insulator main part (7), the upper surface fixedly connected with guide arm one (3) of base (1), the top fixedly connected with roof (4) of guide arm one (3), the upper surface fixedly connected with cylinder (5) of roof (4), the output sliding connection of cylinder (5) is in the inside of roof (4) and fixedly connected with cavity board (49), the inside sliding connection of cavity board (49) is at the outer wall of guide arm one (3), the outer wall fixedly connected with shower nozzle (12) of cavity board (49), the lower surface fixedly connected with of cavity board (49) goes up mould (6), the upper surface of bottom plate (15) is provided with cooling body, the upper surface of floor (15) is provided with clearance mechanism, the upper surface of base (1).
  2. 2. The composite insulator sample preparation device according to claim 1, wherein the cooling mechanism comprises an air cooler (9), the lower surface of the air cooler (9) is fixedly connected to the upper surface of the bottom plate (15), the output end of the air cooler (9) is fixedly connected with one end of a connecting pipe I (10), the other end of the connecting pipe I (10) is fixedly connected to the inside of the hollow plate (49), the output end of the air cooler (9) is fixedly connected with one end of a hose (11), and the other end of the hose (11) is fixedly connected to the inside of the base (1).
  3. 3. The composite insulator sample preparation device according to claim 1, wherein the cleaning mechanism comprises a supporting rod (21), the lower surface of the supporting rod (21) is fixedly connected to the upper surface of the bottom plate (15), the outer wall of the supporting rod (21) is fixedly connected with a hollow cylinder (16), the outer wall of the hollow cylinder (16) is fixedly connected with one end of a connecting pipe III (17), the other end of the connecting pipe III (17) is fixedly connected with a hollow blade (18), the outer wall of the hollow blade (18) is provided with an air outlet hole (19), the outer wall of the hollow blade (18) is fixedly connected with a connecting rod (20), and the outer wall of the connecting rod (20) is fixedly connected to the outer wall of the supporting rod (21).
  4. 4. The composite insulator sample preparation device according to claim 1, wherein the cleaning mechanism further comprises a hot air blower (13), the lower surface of the hot air blower (13) is fixedly connected to the upper surface of the bottom plate (15), the output end of the hot air blower (13) is fixedly connected with a second connecting pipe (14), and the other end of the second connecting pipe (14) is fixedly connected to the inside of the hollow cylinder (16).
  5. 5. The composite insulator sample preparation device according to claim 1, wherein the moving mechanism comprises an L-shaped support (22), the outer wall of the L-shaped support (22) is fixedly connected to the outer wall of the base (1), a motor I (23) is fixedly connected to the outer wall of the L-shaped support (22), an abutment block (25) is fixedly connected to the outer wall of the L-shaped support (22), the output end of the motor I (23) is rotatably connected to the inner part of the L-shaped support (22) and fixedly connected with a gear I (24), the tooth end of the gear I (24) is meshed and connected with a gear II (26), a rotating column I (27) is fixedly connected to the inner part of the gear II (26), a U-shaped frame (28) is fixedly connected to the outer wall of the rotating column I (27), the outer wall of the U-shaped frame (28) is rotatably connected to the outer wall of the L-shaped support (22), and the upper surface of the abutment block (25) is abutted to the lower surface of the U-shaped frame (28).
  6. 6. The composite insulator sample preparation device according to claim 1, wherein the moving mechanism further comprises a second rotating column (29), the outer wall of the second rotating column (29) is rotationally connected to the inside of the U-shaped frame (28), the outer end of the second rotating column (29) is fixedly connected with a third electric push rod (30), the outer end of the second rotating column (29) is provided with a first sliding chute (32), the output end of the third electric push rod (30) is slidingly connected to the inside of the second rotating column (29) and is fixedly connected with a rectangular block (31), the outer wall of the rectangular block (31) is slidingly connected to the inner wall of the first sliding chute (32), the outer wall of the rectangular block (31) is slidingly connected to the inner wall of the rectangular groove (8), and the outer wall of the U-shaped frame (28) is provided with a rotating assembly.
  7. 7. The composite insulator sampling device according to claim 6, wherein the rotating assembly comprises a second motor (33), the outer wall of the second motor (33) is fixedly connected to the inner wall of the U-shaped frame (28), the output end of the second motor (33) is rotatably connected to the inner wall of the U-shaped frame (28) and fixedly connected with a first belt pulley (34), the outer wall of the first belt pulley (34) is connected with a driving belt (35), the inner wall of the driving belt (35) is connected with a second belt pulley (36), and the inner wall of the second belt pulley (36) is fixedly connected to the outer wall of the second rotating column (29).
  8. 8. The composite insulator sample preparation device according to claim 1, wherein the moving mechanism further comprises a first electric push rod (37), the upper surface of the first electric push rod (37) is fixedly connected to the lower surface of the U-shaped frame (28), the output end of the first electric push rod (37) is fixedly connected with a moving frame (38), the upper surface of the moving frame (38) is fixedly connected with a second guide rod (39), and the outer wall of the second guide rod (39) is slidably connected to the inside of the U-shaped frame (28).
  9. 9. The composite insulator sample preparation device according to claim 1, wherein the moving mechanism further comprises a circular cover (40), the outer wall of the circular cover (40) is fixedly connected to the outer wall of the moving frame (38), a second sliding groove (43) is formed in the outer wall of the circular cover (40), an electric push rod (41) is fixedly connected to the outer wall of the circular cover (40), an inclined surface block (42) is fixedly connected to the output end of the second electric push rod (41), a sliding column (44) is connected to the outer wall of the inclined surface block (42), the outer wall of the sliding column (44) is slidably connected to the inner wall of the second sliding groove (43), one end of a spring (45) is fixedly connected to the outer wall of the sliding column (44), the other end of the spring (45) is fixedly connected to the inner wall of the second sliding groove (43), and the outer wall of the spring (45) is slidably connected to the inner wall of the second sliding groove (43).
  10. 10. The composite insulator sampling device according to claim 1, wherein the moving mechanism further comprises a sliding cover (46), an outer wall of the sliding cover (46) is slidably connected to an inner wall of the circular cover (40), an outer wall of the sliding cover (46) is fixedly connected to an outer end of the sliding column (44), a connecting ring (48) is fixedly connected to an outer wall of the sliding cover (46), a rotating column III (47) is rotatably connected to an inner portion of the connecting ring (48), and an outer wall of the rotating column III (47) is fixedly connected to an inner portion of the circular cover (40).

Description

Composite insulator sample preparation device Technical Field The invention relates to the technical field of insulator production, in particular to a composite insulator sample preparation device. Background The composite insulator sample preparing device is a device which is specially used for compounding a composite material and an insulator matrix into a standard sample under specific pressure and temperature by utilizing the compression molding principle. The material is uniformly filled in the die cavity and firmly combined through an automatic pressing process, so that a standardized sample for subsequent performance test is efficiently and consistently prepared. The traditional trimming mode is only simple mechanical cutting, and lacks the heat treatment link of softening in advance to the combined material, leads to cutting resistance big, easily produces incision burst or burr because of the material fragility, influences the section quality, and the piece that the cutting produced is not in time effectively cleared away simultaneously, and the adhesion is easy on cutter or work piece surface, not only pollutes cutting area, influences the precision of cutting next time. Disclosure of Invention Aiming at the defects of the prior art, the invention provides a composite insulator sample preparation device, which solves the problems that the prior art lacks a heat treatment link for softening a composite material in advance, so that the cutting resistance is high, the notch is easy to crack or burr due to the brittleness of the material, and the quality of a section is influenced. The composite insulator sample preparation device comprises a bottom plate, wherein the upper surface of the bottom plate is fixedly connected with a base, the upper surface of the base is fixedly connected with a lower die, the inner wall of the lower die is connected with an insulator main body, rectangular grooves are formed in two ends of the insulator main body, the upper surface of the base is fixedly connected with a first guide rod, the top end of the first guide rod is fixedly connected with a top plate, the upper surface of the top plate is fixedly connected with an air cylinder, the output end of the air cylinder is slidably connected in the top plate and is fixedly connected with a hollow plate, the inner part of the hollow plate is slidably connected with the outer wall of the first guide rod, the outer wall of the hollow plate is fixedly connected with a spray head, the lower surface of the hollow plate is fixedly connected with an upper die, the upper surface of the bottom plate is provided with a cooling mechanism, the upper surface of the bottom plate is provided with a cleaning mechanism, and the outer wall of the base is provided with a moving mechanism. Preferably, the cooling mechanism comprises an air cooler, the lower surface of the air cooler is fixedly connected to the upper surface of the bottom plate, the output end of the air cooler is fixedly connected with one end of a first connecting pipe, the other end of the first connecting pipe is fixedly connected to the inside of the hollow plate, the output end of the air cooler is fixedly connected with one end of a hose, and the other end of the hose is fixedly connected to the inside of the base. Preferably, the cleaning mechanism comprises a supporting rod, the lower surface fixed connection of supporting rod is at the upper surface of bottom plate, the outer wall fixedly connected with cavity section of thick bamboo of supporting rod, the outer wall fixedly connected with connecting pipe three's of cavity section of thick bamboo one end, the other end fixedly connected with cavity blade of connecting pipe three, the venthole has been seted up to the outer wall of cavity blade, the outer wall fixedly connected with connecting rod of cavity blade, the outer wall fixedly connected with of connecting rod is at the outer wall of supporting rod. Preferably, the cleaning mechanism further comprises a hot air blower, the lower surface of the hot air blower is fixedly connected to the upper surface of the bottom plate, the output end of the hot air blower is fixedly connected with a second connecting pipe, and the other end of the second connecting pipe is fixedly connected to the inside of the hollow cylinder. Preferably, the moving mechanism comprises an L-shaped support, the outer wall of the L-shaped support is fixedly connected with the outer wall of the base, the outer wall of the L-shaped support is fixedly connected with a first motor, the outer wall of the L-shaped support is fixedly connected with a supporting block, the output end of the first motor is rotationally connected with the inner part of the L-shaped support and is fixedly connected with a first gear, the tooth end of the first gear is meshed with a second gear, the inner part of the second gear is fixedly connected with a first rotating column, the outer wall of the first rotating col