CN-122018375-A - Pump house intelligent control node and thing networking water pump intelligent control system who constitutes thereof
Abstract
The invention discloses an intelligent control node of a pump room, which comprises a shell, a display screen, a manual intervention key, an equipment data acquisition interface, a water pump driving interface, a communication interface and a control circuit board, wherein the control circuit board is used for receiving water level data information of a water tank and temperature data information of a motor acquired by the equipment data acquisition interface, outputting the water level data information and the temperature data information of the motor to the communication interface for wireless transmission, and outputting stop and start working instructions to the water pump according to the received wireless control instructions. The intelligent control node can monitor the water quantity of the water tank at the position, monitor the running state of the motor in the pump room, and early warn the motor when the motor movement temperature is too high so as to facilitate the timely overhaul of staff.
Inventors
- DAI YANG
- ZHANG QINGHUI
- Li Junqu
Assignees
- 西南林业大学
Dates
- Publication Date
- 20260512
- Application Date
- 20240205
Claims (5)
- 1. Pump house intelligent control node, its characterized in that includes The shell is used for packaging the control circuit board; The display screen is used for displaying the input water level information of the water tank and the operation temperature information of the motor; The manual intervention button comprises an emergency stop button, a manual start button and a parameter setting knob, and is used for stopping/recovering the working states of the water pump and the motor under the condition of equipment failure, and the parameter setting knob is used for setting the operation data parameters of the motor and the water pump; the equipment data acquisition interface comprises a water level sensor data acquisition interface and a motor temperature sensor interface and is used for acquiring water level data information of a water tank and motor temperature data information; The water pump driving interface comprises a plurality of wiring terminals which are connected with the frequency converters one by one and used for controlling and adjusting the working state of the water pump through the frequency converters; the communication interface comprises an antenna joint and is used for wirelessly transmitting and receiving water level information of a water tank and operation temperature information of a motor, which are acquired by a pump room; The control circuit board is used for receiving the water level data information of the water tank and the temperature data information of the motor acquired by the equipment data acquisition interface, outputting the water level data information and the temperature data information of the motor to the communication interface for wireless transmission, and outputting stop and start working instructions to the water pump according to the received wireless control instructions; The display screen, the manual intervention key, the equipment data acquisition interface, the water pump driving interface and the communication interface are fixed on the shell, the control circuit board is packaged in the shell, and the display screen, the manual intervention key, the equipment data acquisition interface, the water pump driving interface and the communication interface are all connected with the control circuit board.
- 2. The intelligent pump house control node according to claim 1, wherein the control circuit board is fixedly provided with an MCU, a power module, a clock module, a communication module, a first analog-to-digital conversion module, a second analog-to-digital conversion module, a first sensor driving module, a second sensor driving module and a plurality of relays, the display screen, the emergency stop button, the manual start button, the parameter setting knob, the power module, the clock module, the communication module, the first analog-to-digital conversion module and the second analog-to-digital conversion module are all connected with the MCU, the plurality of wiring terminals are connected with the plurality of relays in a one-to-one correspondence manner, and the plurality of relays are connected with the MCU.
- 3. The intelligent pump house control node according to claim 2, wherein the shell is composed of a convex shell and a bottom plate, the display screen, the scram key, the manual start key and the parameter setting knob are arranged at the top of the convex shell, a wiring terminal extending hole is formed in one side wing plate of the convex shell, a sensor signal acquisition joint extending hole and an antenna joint extending hole are formed in the other side wing plate of the convex shell, screw holes are formed in the convex shell, threaded connecting columns are fixedly arranged at four corners of the bottom plate, threaded holes are formed in the threaded connecting columns, and locking screws penetrate through the screw holes and are connected in the threaded connecting columns in a threaded mode to fix the convex shell on the bottom plate.
- 4. The intelligent control system for the water pump of the Internet of things is characterized by comprising a pump room intelligent control node, a frequency converter, a water level sensor, a motor temperature sensor and a data service center, wherein the water pump is connected with a wiring terminal connected with the pump room intelligent control node through the frequency converter, the water level sensor and the motor temperature sensor are respectively connected with a water level sensor data acquisition interface and a motor temperature sensor interface, the water level sensor is arranged in a water tank of the pump room, the motor temperature sensor is fixed on a motor of the water pump, the pump room intelligent control node is wirelessly connected with the data service center through a communication module, the data service center comprises a gateway, a server and an upper computer, the gateway is connected with the server, each intelligent control node of the pump room sends acquired data information to the gateway through the communication module, the gateway uploads received information to the server, the upper computer can acquire pump room data information stored by the server, and when the pump room data information has unreasonable conditions, the upper computer can send early warning information to a mobile terminal through the server, and can send a water pump adjusting instruction to the pump room through the server and wirelessly send the gateway to the intelligent control node of the pump room through the gateway.
- 5. The intelligent control system of the internet of things water pump according to claim 4, wherein the communication module is a LoRa wireless communication module.
Description
Pump house intelligent control node and thing networking water pump intelligent control system who constitutes thereof Technical Field The invention relates to the technical field of intelligent control of pump rooms, in particular to an intelligent control node of a pump room and an intelligent control system of an internet of things water pump formed by the intelligent control node. Background The pump house is a building for installing a water pump, a motor, a water pump control cabinet and other auxiliary equipment, is a main body of a water pump station engineering, and has the main function of providing good working conditions for a water pump unit, the auxiliary equipment and operation management staff. Because pump rooms, particularly water supply pump rooms, are located close to water source sites, most of which are located in suburban fields, most of the pump rooms are scattered in suburban field rivers, reservoirs and other areas. At present, most small-size pump stations still adopt traditional manual operation mode, rely on the staff to draw water according to instrument parameter and operational experience control water pump, and a part of pump stations have used water level float to cooperate simple and easy remote control unit can realize simple semi-automatic operation, but this kind of mode can only be made to the height of water level in the pond, easily receive external interference, and is unreliable. The partial control system uses a PLC or a singlechip as a control core, can simply judge equipment and water level conditions to realize partial automatic control function, and can realize automatic control in the mode, but still needs manual assistance. Simple mechanical single water level control can not automatically predict and adjust operation parameters according to water consumption conditions, does not have a multiple detection fault tolerance mechanism, and can not timely make emergency treatment when a sensor fails. The system has no functions of monitoring the running states of the water pump, the motor and the frequency converter and warning faults, can not be found and processed in time in the early stage of the equipment entering an abnormal working state, and is easy to cause equipment damage and even fire disaster. Because of the lack of corresponding intelligent networking equipment between each pump station, the independent operation mode is adopted between each pump station, and each water source is difficult to comprehensively schedule in the independent operation mode, the pump station with sufficient water source is also stopped after partial pump station low water level stopping possibly, the requirement of maximally acquiring the water source cannot be met, and a worker is often required to mechanically test each independent pump room to pump water and stop the pump, so that huge workload is generated. This kind of mode is difficult to make accurate judgement to the water demand, causes the high-order pond circulation slow when the water consumption is little, and quality of water is easily polluted. When the water consumption is large, the high-level water tank does not store water enough, so that the water pressure is reduced and even water is stopped. Disclosure of Invention In order to solve the technical problems, the intelligent control node of the pump house is provided, the intelligent control node can monitor the water quantity of a water pool at the position, monitor the running state of a motor in the pump house, early warn the motor when the motor movement temperature is too high so as to facilitate timely maintenance of workers, an intelligent control system of the water pump of the Internet of things, which is formed by the intelligent control node of the pump house of each pump station and a data service center, can realize reliable communication of nodes such as a water pump and a water tower by utilizing the Internet of things technology, can comprehensively analyze the current water consumption condition by utilizing the big data technology, predicts the water consumption for a period of time in the future, reduces the pumping trigger water level when the water consumption is small, prolongs the equipment downtime, reduces the starting times, achieves the aim of reducing equipment abrasion, can improve the water storage capacity when the pumping trigger water level is large, ensures stable water supply, and simultaneously can synthesize the water source condition of each pump station, scientifically schedule, and effectively improve the water source utilization rate and the water supply capacity. In order to achieve the technical effects, the invention is realized by the following technical scheme: pump house intelligent control node includes The shell is used for packaging the control circuit board; The display screen is used for displaying the input water level information of the water tank and the operation temperature information of the motor;