CN-122018444-A - Intelligent integrated management and control platform for high-speed motor bearing factory

CN122018444ACN 122018444 ACN122018444 ACN 122018444ACN-122018444-A

Abstract

The invention discloses an intelligent integrated management and control platform for a high-speed motor bearing factory, which comprises an intelligent integrated management and control platform, wherein the intelligent integrated management and control platform integrates information of a workshop equipment layer and information of an ERP enterprise resource planning system and an MES manufacturing execution system according to a PLC/SCADA/WMS/DNC information system, and the intelligent integrated management and control platform belongs to the technical field of high-speed motor bearing production. The method has the technical effects of realizing distributed networking communication of digital production equipment, real-time monitoring of equipment states and the like, solving various complex conditions in the processing and production process and realizing tracing and tracking according to the system.

Inventors

LIU YU
ZHANG YUEXUE
ZHU KONGMIN

Assignees

智创未来科技发展有限公司
山东智连共同体轴承科技有限公司

Dates

Publication Date: 20260512
Application Date: 20231130

Claims (6)

1. Intelligent integrated management and control platform of high-speed motor bearing mill, its characterized in that includes: the intelligent integrated management and control platform (1) integrates information of a workshop equipment layer and information of an ERP enterprise resource planning system and an MES manufacturing execution system according to a PLC/SCADA/WMS/DNC information system, the integrated management and control platform is used for realizing distributed networking communication of the digital production equipment and real-time monitoring of equipment states through integrating the MES manufacturing execution system (2), an MCS production line integrated management and control system (3), a DNC machine tool networking communication terminal (4), an MDC machine tool monitoring and data acquisition system (5), a NCBase numerical control program management system (6) and a WMS warehouse management system (7), the information management capability in the production process is improved, simultaneously, digital equipment such as numerical control equipment, robots and detection equipment in the workshop is provided with functions of equipment networking, data acquisition, data analysis and visual display of the SCADA/DNC/MDC, the intelligent integrated management and control platform (1) is formed by an ERP resource planning layer, an execution layer, a control layer and an equipment layer framework, and the planning layer is formed by an ERP resource planning system, and the ERP resource planning system provides uniform information for an enterprise on the enterprise and an enterprise management system for the enterprise to supply all the enterprise; the execution layer consists of a production flow, production scheduling, quality management, equipment management, bar management, traceability management, resource management, material management, signboard management and abnormality management; The control layer consists of DCS, DNC, PLC and SCADA; the equipment layer consists of a sensor, an instrument, a PLC, an RFID, a bar code and intelligent equipment.
2. The intelligent integrated management and control platform for a high-speed motor bearing factory according to claim 1, wherein the integrated MES manufacturing execution system (2) is a manufacturing execution management system for integrating information with an ERP enterprise resource planning system, an automation control system, a quality management system and the like at a production site.
3. The intelligent integrated control platform for the high-speed motor bearing factory of claim 2, which is characterized in that, The MCS production line integrated master control system (3) is an information integrated control system integrating an automatic control system, a data acquisition system, a production management system, a quality management system and the like of a production site, and can realize comprehensive monitoring and management of the production site; The DNC machine networking communication terminal (4) is equipment for data communication between a machine tool and a computer.
4. The intelligent integrated management and control platform for the high-speed motor bearing factory according to claim 1, wherein the MDC machine tool monitoring and data acquisition system (5) is used for acquiring working and running state data of production equipment such as a numerical control machine tool and the like, monitoring and control of the equipment are achieved, analysis and processing are carried out on the acquired data, and data support is provided for other software such as MES, ERP and the like.
5. The intelligent integrated control platform for the high-speed motor bearing factory according to claim 4, wherein the NCBASE numerical control program management system (6) can perform database management on various information of numerical control programs, such as program numbers, drawing numbers, part numbers, machine tools, user information and the like, and can automatically generate tool paths to support multi-axis linkage.
6. The intelligent integrated management and control platform for high-speed motor bearing factories according to claim 1, wherein said WMS warehouse management system (7) is a real-time computer software system capable of more perfect management of information, resources, behaviors, inventory and distribution operations according to operational business rules and algorithms; the SCAD data acquisition and monitoring control system (8) is a computer-based DCS and power automation monitoring system.

Description

Intelligent integrated management and control platform for high-speed motor bearing factory Technical Field The invention relates to the technical field of high-speed motor bearing production, in particular to an intelligent integrated management and control platform for a high-speed motor bearing factory. Background The development of the domestic bearing manufacturing industry is strong at present, and the demand of a batch of high-end bearings is greatly increased, such as the bearing industries of aerospace bearings, high-speed precise bearings for machine tool spindles, precise angular contact ball bearings for ball screw bearings, high-speed motorized spindle bearings, precise bearings for machine tools in the photovoltaic industry, turntable bearings, wind power bearings, joint bearings for shield machines, rolling mill bearings, high-speed rail bearings, automobile bearings, pulley bearings for cranes, turbocharger bearings, hydrodynamic bearings and the like. The bearing industry has strong productivity, but also obviously highlights the problems of difficult transformation, uneven quality, disordered management, unsupervised production links and the like of the bearing industry, restricts the development of the bearing industry, aims at ' managing and lean-developing ', producing and visualizing ' the development of an intelligent integrated management and control platform of the bearing factory, breaks through islands of various production chains, transversely integrates the bearing production industry chains, helps bearing production develop from automatic control to intelligent, transparence and lean-developing in the boosting production process, helps bearing enterprises to effectively control real-time production information, and fully improves the utilization rate of production equipment. The existing bearing industry has low intelligent and automatic production occupation, is generally in a single-machine production state, and has low cognition of enterprises on intelligent production. Disclosure of Invention Therefore, the invention provides the intelligent integrated management and control platform for the high-speed motor bearing factory, so as to solve the problems in the prior art. In order to achieve the above object, the present invention provides the following technical solutions: according to a first aspect of the invention, a high-speed motor bearing factory intelligent integrated management and control platform comprises: The intelligent integrated management and control platform integrates the information of a workshop equipment layer and the information of an ERP enterprise resource planning system and an MES manufacturing execution system according to a PLC/SCADA/WMS/DNC information system, integrates the functions of the MES manufacturing execution system, an MCS production line integrated master control system, a DNC machine networking communication terminal, an MDC machine monitoring and data acquisition system, a NCBase numerical control program management system and a WMS warehouse management system through the integrated management and control platform, improves the information management and control capability in the production process of the product, simultaneously, digitally equips numerical control equipment, robots, detection equipment and the like in the workshop, and realizes distributed networking communication of the digital production equipment, real-time monitoring of equipment states through the functions of SCADA/DNC/MDC equipment networking, data acquisition, data analysis, visual display and the like. Further, the intelligent integrated management and control platform is formed by a planning layer, an execution layer, a control layer and an equipment layer. Further, the planning layer is composed of ERP, the ERP is set as an enterprise resource planning system, the enterprise resource planning system provides a unified business management information platform for enterprises, and all resources and information on supply and demand chains inside the enterprises and outside the enterprises are uniformly managed; the execution layer consists of a production flow, production scheduling, quality management, equipment management, bar management, traceability management, resource management, material management, signboard management and abnormality management; The control layer consists of DCS, DNC, PLC and SCADA; the equipment layer consists of a sensor, an instrument, a PLC, an RFID, a bar code and intelligent equipment. Further, the integrated MES manufacturing execution system is a manufacturing execution management system for integrating information with an ERP enterprise resource planning system, an automation control system, a quality management system and the like at a production site; The MCS production line integrated master control system is an information integrated control system integrating an automatic control system, a data acquisition system, a pr