CN-122018971-A - PLM-driven equipment full life cycle ledger dynamic synchronization method and system

CN122018971ACN 122018971 ACN122018971 ACN 122018971ACN-122018971-A

Abstract

The invention discloses a PLM-driven equipment full life cycle ledger dynamic synchronization method and system, wherein the method comprises the steps of receiving design original data of equipment from a PLM system, executing semantic reconstruction operation on the design original data, constructing a design semantic density matrix and a hierarchical distribution tensor, thereby realizing multidimensional compression mapping of the design original data and generating design reference data with a unified semantic coordinate system; according to the unique identification matrix and the semantic coordinates of the equipment in the design reference data, carrying out index normalization coupling coding on the operation data collected by the equipment operation site to construct an operation behavior tensor, wherein the operation behavior tensor corresponds to the semantic coordinates in the design reference data one by one, calculating comprehensive deviation according to the structural deviation index and the parameter deviation index between the design reference data and the operation behavior tensor, and carrying out self-adaptive updating on the standing account field through a deviation indication function.

Inventors

REN ZHONG
LIAO MINGYONG
LI HU
ZHANG YAN

Assignees

大唐互联科技(武汉)有限公司
国投融合科技股份有限公司

Dates

Publication Date: 20260512
Application Date: 20251224

Claims (10)

1. A PLM-driven device full life cycle ledger dynamic synchronization method, comprising: receiving design original data from equipment of a PLM system, performing semantic reconstruction operation on the design original data, and constructing a design semantic density matrix and a hierarchical distribution tensor, so as to realize multidimensional compression mapping of the design original data and generate design reference data with a unified semantic coordinate system; According to the unique equipment identification matrix and the semantic coordinates in the design reference data, performing exponential normalization coupling coding on the operation data collected by the equipment operation site to construct operation behavior tensors, wherein the operation behavior tensors correspond to the semantic coordinates in the design reference data one by one; and calculating comprehensive deviation according to the structural deviation index and the parameter deviation index between the design reference data and the operation behavior tensor, and adaptively updating the ledger field through a deviation indication function.
2. The PLM-driven equipment full life cycle ledger dynamic synchronization method of claim 1, wherein constructing a design semantic density matrix and a hierarchical distribution tensor comprises normalizing design raw data to generate semantic scalars, and forming all the semantic scalars into the design semantic density matrix so that different types of design parameters in the design raw data are compressed into a unified semantic range; weighting and aggregating all semantic scalar in the design semantic density matrix according to a preset semantic basis vector to form a semantic vector with fixed dimension, and carrying out multi-level transformation on the semantic vector according to the level depth of a BOM level structure of a PLM system, wherein each level compresses the semantic vector through a group of feature transformation matrix and weight vector, thereby generating a group of feature vectors stacked in layers as level distribution tensors; Reading historical design versions of equipment from a PLM system, and sequentially recording version identifiers after each design change to a version chain vector; and forming the hierarchical distribution tensor, the semantic vector and the version chain vector into design reference data.
3. The PLM driven equipment full life cycle ledger dynamic synchronization method according to claim 2, further comprising the steps of establishing a data acquisition index at an equipment operation site according to a version chain vector in design reference data after the equipment unique identification matrix and semantic coordinates in the design reference data, and acquiring operation time sequence, load sequence and vibration spectrum data corresponding to an equipment operation process from the equipment operation site according to the data acquisition index.
4. The PLM driven equipment full life cycle ledger dynamic synchronization method of claim 3, wherein the performing exponential normalization coupling coding on the operation data collected by the equipment operation site comprises the steps of performing proportionality processing on a sampling value of a certain sampling in an operation time sequence and a maximum sampling value of the operation time sequence to obtain an operation time sequence value, so that the operation time sequence value is kept within a preset range in value; The sampling value of a certain sampling in the load time sequence and the maximum load value of the load sequence are subjected to proportionality processing to obtain a load sequence value, so that the load levels of the equipment in different operation stages can be compared under a uniform scale; And (3) carrying out proportionality treatment on the vibration energy of each frequency point in the vibration spectrum data and the total value of the vibration energy of the full frequency band to obtain a vibration energy ratio, so that the relative distribution of the vibration energy in different frequency dimensions can be expressed in a unified form.
5. The PLM driven equipment full life cycle ledger dynamic synchronization method of claim 4, wherein constructing the operational behavior tensor comprises combining the operational time sequence value, the load sequence, and the vibration energy ratio to form the operational behavior tensor.
6. The PLM-driven equipment full life cycle ledger dynamic synchronization method of claim 1, wherein calculating the structure deviation index and the parameter deviation index comprises performing field-to-field mapping between an operation behavior tensor and a hierarchical distribution tensor according to semantic coordinates of design reference data to obtain an operation side structure tensor and an operation side parameter vector; calculating the structural deviation index includes: , Wherein, the As an index of the structural deviation(s), For the hierarchical distribution tensor, In order to run the side structure tensor, Is the Frobenius norm; calculating the parameter deviation index includes: , Wherein, the As an index of the deviation of the parameter, As a semantic vector, the vector is a vector, Is the run-side parameter vector.
7. The PLM-driven device full life cycle ledger dynamic synchronization method of claim 6, wherein calculating the integrated bias comprises: , Wherein, the In order to integrate the deviations, the deviation is, An operation behavior change index of the equipment at an operation side; Running behavior change index of computing device on running side The method comprises the following steps: , Wherein, the In order to integrate the deviations, the deviation is, In order to run the weights of the time sequence values, Is the first Subsampled run time sequence values Is a function of the variance of (a), As the weight of the load sequence, Is the first Sub-sampled load sequence Is a function of the variance of (a), As a weight for the ratio of the vibration energy, Is the first Ratio of vibration energy at each frequency point Is a variance of (c).
8. The PLM-driven device full life cycle ledger dynamic synchronization method of claim 7, wherein adaptively updating the ledger field by a deviation indication function comprises: The deviation indication function is: , Wherein, the The index is updated for the ledger, In order for the intensity of the trigger to be high, In order to trigger the decision threshold value, Is an indication function; When (when) Performing adaptive update on the ledger field when the number is=1; calculating trigger intensity The method comprises the following steps: , Wherein, the As the average value of the integrated deviation, As a result of the threshold adjustment factor, As the standard deviation of the integrated deviation, To trigger a sensitivity factor.
9. A PLM-driven device full lifecycle ledger dynamic synchronization system, comprising: The generation reference data module is used for receiving the design original data from the equipment of the PLM system, executing semantic reconstruction operation on the design original data, constructing a design semantic density matrix and a hierarchical distribution tensor, thereby realizing multidimensional compression mapping of the design original data and generating the design reference data with a unified semantic coordinate system; The operation behavior tensor module is used for carrying out index normalization coupling coding on operation data collected by an equipment operation site according to the equipment unique identification matrix and the semantic coordinates in the design reference data to construct an operation behavior tensor, wherein the operation behavior tensor corresponds to the semantic coordinates in the design reference data one by one; and the ledger updating module is used for calculating the comprehensive deviation according to the structural deviation index and the parameter deviation index between the design reference data and the operation behavior tensor, and carrying out self-adaptive updating on the ledger field through a deviation indication function.
10. The PLM driven equipment full life cycle ledger dynamic synchronization system of claim 9, wherein constructing the design semantic density matrix and the hierarchical distribution tensor comprises normalizing the design raw data to generate semantic scalar and composing all the semantic scalar into the design semantic density matrix so that different types of design parameters in the design raw data are compressed into a unified semantic range; weighting and aggregating all semantic scalar in the design semantic density matrix according to a preset semantic basis vector to form a semantic vector with fixed dimension, and carrying out multi-level transformation on the semantic vector according to the level depth of a BOM level structure of a PLM system, wherein each level compresses the semantic vector through a group of feature transformation matrix and weight vector, thereby generating a group of feature vectors stacked in layers as level distribution tensors; Reading historical design versions of equipment from a PLM system, and sequentially recording version identifiers after each design change to a version chain vector; and forming the hierarchical distribution tensor, the semantic vector and the version chain vector into design reference data.

Description

PLM-driven equipment full life cycle ledger dynamic synchronization method and system Technical Field The invention belongs to the technical field of industrial internet software and equipment management, and particularly relates to a PLM-driven equipment full life cycle account dynamic synchronization method and system. Background In the device full lifecycle management process of an industrial enterprise, a Product Lifecycle Management (PLM) system is typically used as a core platform for a design phase to store structural information, component parameters, and complete BOM design data for a device. However, after a device is put into operation, its operating status, maintenance records, and fault information are typically recorded by a separate device management system, or by an operation and maintenance person manually maintaining a ledger. Because the systems used in the design stage and the operation and maintenance stage are independent of each other, a data linkage mechanism is absent between the two, so that the 'design data and the operation and maintenance data are mutually disjointed' has become a common problem in the prior art. In the prior art, because the PLM system and the operation and maintenance system are mutually independent, the equipment design data and the operation data are lack of a linkage mechanism, so that the equipment ledger is required to be updated in a manual mode after the design is changed, the updating period is usually as long as 2 to 3 days, input errors are easy to generate, the ledger data are difficult to accurately reflect the real state of the equipment, meanwhile, the design structure data, the operation state information and maintenance records are stored in a scattered manner, and a unified data chain penetrating through the whole process of design-operation and maintenance is lacking, so that the equipment is difficult to trace the sources in time when the performance abnormality or quality problem of the equipment occurs, and further, the operation and maintenance end is not capable of forming an effective decision based on the whole life cycle information of the equipment because the design reference and the operation and maintenance behavior are not capable of being compared in real time, and the improvement of the digital level of the equipment management is severely restricted. In summary, the prior art lacks a technical solution capable of automatically associating and dynamically synchronizing device design data and device operation stage data in a PLM system, and lacks a software system capable of implementing design-manufacturing-operation-maintenance full-flow traceability when a device is abnormal. Therefore, a new technical solution is needed to be developed to realize the dynamic updating of the equipment ledger and the process data tracing, so as to overcome the technical pain in the prior art. Disclosure of Invention In order to solve the technical problems, the invention provides a PLM-driven equipment full life cycle ledger dynamic synchronization method, which comprises the following steps: receiving design original data from equipment of a PLM system, performing semantic reconstruction operation on the design original data, and constructing a design semantic density matrix and a hierarchical distribution tensor, so as to realize multidimensional compression mapping of the design original data and generate design reference data with a unified semantic coordinate system; According to the unique equipment identification matrix and the semantic coordinates in the design reference data, performing exponential normalization coupling coding on the operation data collected by the equipment operation site to construct operation behavior tensors, wherein the operation behavior tensors correspond to the semantic coordinates in the design reference data one by one; and calculating comprehensive deviation according to the structural deviation index and the parameter deviation index between the design reference data and the operation behavior tensor, and adaptively updating the ledger field through a deviation indication function. Further, constructing a design semantic density matrix and a hierarchical distribution tensor comprises the steps of carrying out normalization processing on design original data to generate a semantic scalar, and forming all the semantic scalar into the design semantic density matrix so that different types of design parameters in the design original data are compressed into a unified semantic range; weighting and aggregating all semantic scalar in the design semantic density matrix according to a preset semantic basis vector to form a semantic vector with fixed dimension, and carrying out multi-level transformation on the semantic vector according to the level depth of a BOM level structure of a PLM system, wherein each level compresses the semantic vector through a group of feature transformation matrix and weight vector, th