Search

CN-122020746-A - Honeycomb lamp bead point distribution system of arc display screen

CN122020746ACN 122020746 ACN122020746 ACN 122020746ACN-122020746-A

Abstract

The invention discloses a honeycomb lamp bead point distribution system of an arc display screen, which relates to the technical field of display screens, wherein the honeycomb lamp bead point distribution system of the arc display screen comprises a data loading module, a comprehensive calculating module, a labeling statistics module, a layering classifying module and a data output module which are sequentially linked, wherein a self-defining program unit, an embedded calculating logic and a data processing script are integrated in each module, a data transmission channel is established among the modules through a preset inter-module data interaction interface program, and a complete closed loop for data input, processing and output is formed. The honeycomb lamp bead point distribution system of the arc display screen can solve the problems that the traditional lamp distribution is low in efficiency, poor in precision and insufficient in consistency, and cannot meet the requirements of high-efficiency flow and mass customization module manufacturing.

Inventors

  • SONG CHUANZHOU

Assignees

  • 北京炫方数字科技有限公司

Dates

Publication Date
20260512
Application Date
20251224

Claims (10)

  1. 1. A cellular bead placement system for an arcuate display screen, comprising: the data loading module is used for preprocessing the original data and outputting an outline data set; The comprehensive calculation module is used for receiving the outline data set output by the data loading module and calculating the position coordinates or the line data of each element according to the input module parameters; the marking statistics module is used for receiving the position coordinates or the linear data of each element output by the comprehensive calculation module and generating standardized marking information; The hierarchical classification module is used for receiving the standardized marking information output by the marking statistics module, hierarchically processing the standardized marking information and outputting a structured data file, and The data output module is used for receiving the structured data file output by the layering and classifying module and outputting a shaping format file according to a preset format.
  2. 2. The curved display screen cellular light bead placement system of claim 1, wherein the raw data is curved display screen outline data uploaded by an operator, wherein the preprocessing process comprises identifying at least one geometric feature of outline dimensions, curvature, and corner types of the curved display screen outline, and further comprising removing at least one redundant information of repeated lines, invalid data points in the raw data.
  3. 3. The system of claim 1, wherein the inputted module parameters include at least one of module size, LED bead pitch, LED bead row pitch, copper pillar diameter, copper pillar pitch, sound-transmitting hole diameter, PCB board edge offset.
  4. 4. The cellular bead placement system of the arcuate display screen of claim 3, wherein calculating the position coordinates or line data of each element includes calculating LED placement positions, copper post distribution, sound transmission holes, and PCB outline, and outputting corresponding LED placement coordinates, copper post distribution, sound transmission holes, and PCB outline data.
  5. 5. The cellular bead placement system of the arc display screen of claim 4, wherein the labeling statistics module is configured to receive the LED bead placement coordinate table, the copper pillar distribution coordinate table, the sound-transmitting hole coordinate table, and the PCB outline data, and extract key information to generate the standardized labeling information.
  6. 6. The cellular bead placement system of the arc display screen of claim 5, wherein the labeling statistics module is further configured to count the number of LED beads, the number of copper posts, the number of sound-transmitting holes, and generate a statistics, and perform integrity and accuracy checks on the standardized labeling information and the statistics.
  7. 7. The system of claim 6, wherein the integrity check is used to check whether there is a data loss, the accuracy check is used to compare the labeling data with the original coordinate data output by the comprehensive calculation module, and if the data loss or abnormality is found, a prompt message is sent.
  8. 8. The cellular bead distribution system of the arc display screen of claim 6, wherein the layering classification module is configured to receive the standardized labeling information and the statistics report outputted by the labeling statistics module, automatically allocate various data to corresponding layers through a custom program unit according to a layer classification rule preset in the system, and output a layered structured data file.
  9. 9. The system of claim 8, wherein the layer classification rules include classifying LED light distribution related data as LED light distribution layers, copper column distribution related data as copper column layers, sound transmission hole related data as sound transmission hole layers, PCB outline related data as PCB layers, statistics as statistics layers, and each layer of data has a unique identification code.
  10. 10. The cellular bead placement system of any one of claims 1 to 9, wherein the data output module is configured to receive the structured data file output by the hierarchical categorizing module, and after presetting a file output path and a format, export the structured data file according to a preset format through a data processing script, and output the finalized format file.

Description

Honeycomb lamp bead point distribution system of arc display screen Technical Field The invention relates to the technical field of display screens, in particular to a honeycomb-shaped lamp bead point distribution system of an arc-shaped display screen. Background In the arc display screen production manufacturing process, the LED cloth lamp is one of key links, and the display effect and the production progress of the display screen are directly influenced by the lamp distribution precision and the efficiency, and especially under the background that the requirement of the current industry on the 'mass customization' of arc display screen modules is growing, the defects of the traditional lamp distribution mode are more and more remarkable. At present, the conventional CAD software is generally adopted in the industry to perform the LED lamp arrangement operation of the spherical display screen, and the mode needs to rely on manual work to complete a series of complex processes, so that a plurality of defects which are difficult to overcome exist: Firstly, the efficiency is extremely low, and the requirement of mass customization cannot be met. The conventional CAD manual lamp arrangement needs operators to manually load the outline of the module, calculates the position of the lamp arrangement, the distribution of copper columns, the position of the sound transmission hole and the outline of the PCB one by one, and also manually completes marking statistics, layer classification and file output, the whole process operation is complicated, and the time for evenly distributing the lamps by a single module is as long as 120 minutes. In a mass customization module production scene, if 50 modules with different specifications are required to be manufactured at a time, only a light distribution link takes 100 hours, and the requirement of a far-ultra production cycle is met, so that the high-efficiency manufacturing requirement of the mass customization modules cannot be met completely. And secondly, the precision and reliability are insufficient, and the reworking cost is high. In the manual calculation process, the position of the cloth lamp, the distribution of the copper columns, the position of the sound transmission holes and the like are easily deviated due to the influence of the experience, the attention, the fatigue and other factors of an operator, so that the manual reworking is increased, the labor cost is greatly increased, the production period is prolonged, and the production cost is improved. Finally, the consistency of the cloth lamps is poor, and the quality of the product is unstable. The operation habits and calculation modes of different operators are different, even if the spherical display screen modules with the same specification are used, the results of different operators after lamp arrangement are possibly different, the stability of the product quality cannot be guaranteed, hidden danger is brought to subsequent assembly and use of the arc-shaped display screen, and particularly in a large-scale customization scene, the problem of inconsistent quality can be further amplified. Therefore, developing a processing system capable of realizing automation, high efficiency, high precision and high consistency of the LED lamps of the spherical display screen so as to adapt to the production requirements of a large number of custom modules becomes a core problem to be solved in the current industry. Disclosure of Invention The invention mainly aims to provide a honeycomb lamp bead point distribution system of an arc-shaped display screen, and aims to solve at least one technical problem in the background technology. The honeycomb lamp bead point distribution system of the arc display screen comprises a data loading module, a comprehensive calculation module, a labeling statistics module, a layering classification module and a data output module, wherein the data loading module is used for preprocessing original data and outputting an outline data set, the comprehensive calculation module is used for receiving the outline data set output by the data loading module and calculating position coordinates or line type data of each element according to input module parameters, the labeling statistics module is used for receiving the position coordinates or line type data of each element output by the comprehensive calculation module and generating standardized labeling information, the layering classification module is used for receiving the standardized labeling information output by the labeling statistics module and carrying out layering processing on the standardized labeling information and outputting a structured data file, and the data output module is used for receiving the structured data file output by the layering classification module and outputting a shaping format file according to a preset format. In an embodiment, the original data is arc display screen outline data uploaded by an