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CN-122021676-A - Packaging and detecting method and system in inner box clamping and sealing mode

CN122021676ACN 122021676 ACN122021676 ACN 122021676ACN-122021676-A

Abstract

The invention provides a packaging and detecting method and a system under an inner box clamping and sealing mode, wherein the method comprises the steps of designing and importing a label original data file, setting the attribute, the auditing and importing functions of the label original data file, and setting a label scanning parameter and the auditing function thereof; the method comprises the steps of carrying out information scanning and detection on card packaging in each inner box, automatically recording a piece of packaging information and detection log record after each piece of card information is correctly scanned, automatically carrying out the auditing function of the current inner box after the card sealing label of the last card of the current inner box is scanned, generating an auditing log, providing a prompt dialog box and an exception handling mechanism aiming at the condition that a label scanning value is inconsistent with an expected value in the label scanning process, and carrying out card supplementing operation on the card skipped due to label exception. The intelligent packaging scanning process is realized by formulating innovative operation logic and workflow and combining special software, so that the packaging efficiency and the detection accuracy are improved.

Inventors

  • ZHANG LIUYI
  • LI JINGXUAN

Assignees

  • 东信和平科技股份有限公司

Dates

Publication Date
20260512
Application Date
20260122

Claims (10)

  1. 1. The packaging and detecting method in the inner box clamping and sealing mode is characterized by comprising the following steps: Designing and importing a tag original data file, setting the attribute, the auditing and importing functions of the tag original data file, and setting the tag scanning parameters and the auditing functions thereof; The method comprises the steps of carrying out information scanning and detection on card packaging in each inner box, including scanning and checking of current card labels, additional labels and card packaging labels, and automatically recording a piece of packaging information and detection log record after correctly scanning the information of one card; After the card sealing label of the last card of the current inner box is scanned, automatically performing the auditing function of the current inner box to generate an auditing log, wherein the auditing log record at least comprises a box number, a card number section, a label scanning parameter setting value, a successful scanning card number, a skip card number and the scanning and detection completion time of each card; In the label scanning process, a prompt dialog box and an exception handling mechanism are provided for the situation that a label scanning value is inconsistent with an expected value, wherein the label scanning value at least comprises a current card label card number value C, an additional label card number value A and a card seal label card number value E, the expected value at least comprises a first expected card number value Cx, a second expected card number value Ax and a third expected card number value Ex, and the exception handling mechanism at least comprises a first exception handling operation, a second exception handling operation and a third exception handling operation; carrying out card supplementing operation on the skipped card due to abnormal label, wherein the card supplementing operation comprises Shan Zhangbu card supplementing and card supplementing-sorting sub-processes; The card supplementing-sorting process aims at the adjustment of the disorder of the card sequence in the inner box, locks the card number range by scanning the number section labels of the inner box, scans one by one from the first card, adds a scanning log once each time successfully scans one card, and recalculates and updates the expected value of the next card seal until all the card seals in the inner box are scanned, thereby ensuring the correctness of the card sequence.
  2. 2. The method of claim 1, further comprising, prior to importing the tag original data file: The preset system user management comprises a default system administrator user, a plurality of operator users and a plurality of auditor users, wherein the system administrator user is used for user management, the operator users are used for daily scanning operation, and the auditor users are used for auditing and confirming key operation steps.
  3. 3. The method according to claim 1, characterized in that: In the label scanning process, after the labels of the starting card number and the ending card number on the inner box are scanned, determining the card number range of each card in the current inner box, and gradually increasing the card number under normal conditions; calculating an expected card number value Cx of each card in the current inner box according to a preset label scanning parameter value; Comparing the scanned current card label number value C with the calculated first expected card number value Cx; If the current card number value C is consistent with the first expected card number value Cx, continuing to execute the scanning and detection flow of the additional label and the card sealing label of the current card; If the current card label number value C is inconsistent with the first expected card number value Cx, a prompt window is popped up, the difference between the current card label number value C and the first expected card number value Cx is displayed, and the first exception handling operation is executed.
  4. 4. The method of claim 3, wherein the first exception handling operation comprises: If the operator performs standard operation and selects to determine, the system automatically clears the wrong current card label card number and prompts the operator to rescan the correct label; if the operator does not operate normally but selects to confirm, the system pops up an auditor verification window, requires to input a correct auditor user name and password for verification, and after the verification is passed, the system clears the wrong current card label card number and prompts rescanning; if the operator selects to skip, the system calculates a card interval number expected value Nx between the current card label card number value C and the first expected card number value Cx, and pops up an auditor checking window to request to check the user name, the password and the number of skipped cards manually input by the operator; And after the verification is passed, entering a scanning and detecting process of the additional label or the card sealing label, otherwise, clearing the wrong current card label card number, and recalculating an expected value and continuing the scanning process by the system.
  5. 5. The method according to claim 1, characterized in that: In the label scanning process, after the labels of the starting card number and the ending card number on the inner box are scanned, determining the card number range of each card in the current inner box, and gradually increasing the card number under normal conditions; calculating a second expected card number value Ax of the additional tag card number corresponding to each card in the current inner box according to the preset tag scanning parameter value; comparing the additional tag card number value A obtained by current scanning with the calculated second expected card number value Ax; If the card number A of the additional tag of the current card is consistent with the second expected card number Ax, continuing to execute the scanning and detection flow of the card sealing tag of the current card; if the number A of the additional tag card is inconsistent with the number Ax of the second expected card, a prompt window is popped up, the difference between the number A of the additional tag card and the number Ax of the second expected card is displayed, and a second exception handling operation is executed.
  6. 6. The method of claim 5, wherein the second exception handling operation comprises: If the operator operates the specification and selects to confirm, the system automatically clears the wrong additional label card number and prompts the operator to rescan the additional label according to the expected value Ax; If the operation of the operator is not standard but is still selected to be determined, the system pops up an auditor verification window, the user name and the password of the auditor are required to be input to carry out verification, after the verification is passed, the system clears the wrong additional tag card number, and prompts the operator to rescan the additional tag according to the expected value Ax; if the operator selects to skip, the system calculates an expected value Nx of the card interval number between the scanning value A and the expected value Ax, and pops up an auditor checking window to request to check the user name, the password and the number of skipped cards manually input by the auditor; And after the verification is passed, the system recalculates and updates the expected values of the current card, the additional label and the seal label, clears the scanned values of the current card and the additional label and prompts the operator to rescan the current card label.
  7. 7. The method according to claim 1, characterized in that: In the label scanning process, after the labels of the starting card number and the ending card number on the inner box are scanned, determining the card number range of each card in the current inner box, and gradually increasing the card number under normal conditions; Calculating a third expected card number value Ex of the card seal label card number corresponding to the current card according to a preset label scanning parameter value; comparing the card number value E of the card seal label obtained by current scanning with the calculated third expected card number value Ex; If the card number E of the card seal label is consistent with the third expected card number Ex, automatically adding a log record containing the current card, the additional label and the scanning information of the card seal label by the system; If the card number E of the card seal label is inconsistent with the third expected card number Ex, a prompt window is popped up, the difference between the card seal label number E and the third expected card number Ex is displayed, and a third exception handling operation is executed.
  8. 8. The method of claim 7, wherein the third exception handling operation comprises: If the operator operates the specification and selects to confirm, the system automatically clears the wrong card number of the card seal label, and prompts the operator to rescan the card seal label according to the expected value Ex; If the operation of the operator is not standard but is still selected to be determined, the system pops up an auditor verification window, the user name and the password of the auditor are required to be input to carry out verification, after the verification is passed, the system clears the wrong card label card number, and prompts the operator to rescan the card label according to the expected value Ex; If the operator selects to skip, the system calculates a card interval number expected value Nx between a scanning value E and an expected value Ex, and pops up an auditor checking window to request to check the user name, the password and the number of skipped cards manually input by the auditor; and after the verification is passed, the system recalculates and updates the expected values of the current card, the additional label and the card sealing label, clears the scanning values for clearing the current card, the additional label and the card sealing label, and prompts the operator to rescan the current card label.
  9. 9. The method of claim 8, wherein Shan Zhangbu card process comprises the steps of: when a plurality of cards in a certain inner box need to be subjected to card repairing operation due to label errors, breakage, pollution and the like, the cards needing card repairing are subjected to correction processing such as reprinting; Scanning the number section labels of the inner box so as to lock the number section ranges of all cards in the inner box; scanning the card label card number of the card to be repaired in the inner box, and respectively calculating a second expected card number value Ax of the corresponding additional label card number and a third expected card number value Ex of the card seal label card number according to preset label scanning parameters; Judging whether the current card label card number value C of the card accords with the range of the inner box number section or not; If yes, continuing to execute the scanning and checking flow of the additional label and the card sealing label; If not, according to different operations of the operator after the prompt dialog box pops up, adopting the following processing modes: If the operator operates the specification and selects to confirm, the system automatically clears the wrong current card label card number, and prompts the operator to rescan the card label according to the system prompt; If the operation of the operator is not standard but the operation is still selected to be determined, the system pops up an auditor verification window, the user name and the password of the auditor are required to be input for verification, if the verification is not passed, the auditor verification window is kept in an open state until the verification is successful, after the verification is passed, the wrong current card label card number is cleared, and the operator is prompted to find the expected card according to the prompt of the system.
  10. 10. A packaging and inspection system in a cartridge-in-cartridge mode, comprising: the user management module is used for presetting and managing system administrator users, operator users and auditor users; the tag data management module is used for setting, auditing and importing a tag original data file, setting tag scanning parameters and auditing functions; The scanning and detecting module is used for scanning and detecting the card package in each inner box, recording a scanning log, automatically auditing after the card package label of the last card of the current inner box is scanned, and generating an audit log; the exception handling module is used for providing a prompt dialog box and an exception handling mechanism when the label scanning value is inconsistent with the expected value; And the card supplementing operation module is used for carrying out card supplementing operation on the skipped cards due to the abnormal label reasons and comprises Shan Zhangbu cards and two sub-modules of card supplementing and sorting.

Description

Packaging and detecting method and system in inner box clamping and sealing mode Technical Field The invention relates to the technical field of packaging and detection of smart card products, in particular to a method and a system for packaging and detection in an inner box clamping mode, aiming at improving the packaging efficiency and the detection accuracy of the smart card products in the inner box clamping and packaging mode. Background In the shipment packaging mode of intelligent card products, there is a special and complex packaging mode, namely an inner box clamping and sealing mode, which is characterized in that a standard outer box package is provided with a plurality of inner box packages, each inner box package is provided with a plurality of clamping and sealing packages, each clamping and sealing package consists of an intelligent card, an additional label (if any) and a sealing sleeve of the card, and each inner box is provided with a unique packaging label (at least a bar code containing basic information such as a card number) for identifying the inner box. The packing link before the shipment of the card manufacturer needs to pack and detect the envelope of each inner box, the card, the additional label (if any), the card, and the like, and besides ensuring the basic requirements of clear printing, no damage, no offset, normal scanning, and the like of each label, the requirements of no disorder of the corresponding relation of each card, the additional label (if any), the envelope of the card, no disorder of the sequence of the cards in the inner box, and the like are also required. In order to meet the packaging quality requirements, a package scanning checking software (inner box clamping special edition) is specially developed in combination with the actual conditions, the content of the invention is integrated into the software, the intelligent package scanning process is realized, the working complexity and the working strength of a packaging operator in an inner box clamping mode are greatly reduced, the working efficiency of the packaging operator is greatly improved, meanwhile, the quality accident of a packaging and delivering link is avoided as much as possible, and better economic benefit and social benefit are generated. In the shipment packaging mode of smart card products, the inner box blocking mode is a relatively popular and complex packaging mode, and is also a packaging mode which appears recently, before a corresponding software system is developed, a mode ensured by human eyes is generally adopted, or packaging scanning checking software (supporting a common outer box inner box packaging mode) of which two general versions are simultaneously opened is adopted, the inner box is used as a virtual outer box, a card, an additional tag (if any) and a package sleeve of the card are used as virtual inner boxes, and the mode of the inner box of the outer box is simulated for packaging and detection. However, the mode ensured by naked eyes is the most original method, the speed is low, the efficiency is low, the mistakes are easy to occur, the cost is high, various defects are obvious, the mode of simulating the outer box and the inner box is adopted, the speed and the efficiency are not too low, the error rate is basically controllable, but the data of one inner box clamping mode is divided into two parts or three parts, the management and the tracing are inconvenient, and meanwhile, the three (or two) labels of the current card label, the additional label (if any) and the clamping label describing the same card in one inner box cannot be processed if the labels are wrong, damaged or stained, the labels are required to be corrected immediately by manpower, so that the scanning efficiency is greatly influenced, and the packaging and the detection efficiency of the whole order are further influenced. Therefore, the traditional general software detection method for detecting and simulating the inner box mode of the outer box by naked eyes has the problems of low efficiency, easy error, inconvenient management and the like, and cannot meet the high-efficiency and accurate packaging requirements of the inner box clamping mode. Disclosure of Invention In order to solve the technical problems, the packaging and detecting method and system in the inner box clamping mode are provided, and the intelligent packaging scanning process is realized by formulating specific operation logic and workflow and combining special software, so that the packaging efficiency and the detecting accuracy are improved. The invention realizes the above purpose through the following technical scheme: a packaging and detecting method in an inner box clamping mode comprises the following steps: Designing and importing a tag original data file, setting the attribute, the auditing and importing functions of the tag original data file, and setting the tag scanning parameters and the auditing functions thereo