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CN-122022356-A - Intelligent scheduling method and system for non-standard part machining

CN122022356ACN 122022356 ACN122022356 ACN 122022356ACN-122022356-A

Abstract

The invention relates to the technical field of intelligent machining, in particular to an intelligent scheduling method and system for machining non-standard parts. The scheme comprises the steps of inputting future production plan data on line, updating a current shipment plan, collecting cutter information in NC codes in real time, setting a specific cutter adjustment scheduling principle, updating a new scheduling stage according to two-dimensional code scanning information of materials, spraying a cutting edge area before cutter delivery through a fluorescent preparation, arranging and setting cutters on line, acquiring current material distribution, updating a current machine processing task, and carrying out on-line display and work distribution according to scheduling, cutter distribution conditions and processing tasks. The scheme is provided with an intelligent industrial production scheduling method, and reasonable production scheduling is realized by scheduling small-batch and multi-variety production modes.

Inventors

  • LIANG YIYING

Assignees

  • 广东福族技术有限公司

Dates

Publication Date
20260512
Application Date
20260208

Claims (10)

  1. 1. An intelligent scheduling method for processing non-standard parts is characterized by comprising the following steps: Entering future production plan data on line, and updating a current shipment plan; Acquiring cutter information in NC codes in real time, and setting a specific cutter adjustment scheduling principle; updating a new production stage according to the two-dimensional code scanning information of the material; Spraying a cutting edge area before delivering the cutters out of the warehouse through the fluorescent preparation, and arranging the cutters on line; acquiring current material distribution and updating a current machine processing task; and carrying out online display and work distribution according to the production scheduling, cutter distribution conditions and processing tasks.
  2. 2. The intelligent scheduling method for non-standard part machining according to claim 1, wherein the online entering of future production plan data updates a current shipment plan, specifically comprising: Entering order data of a future production model on line; Extracting delivery time and delivery volume corresponding to each production model in order data; The delivery time and delivery volume are incorporated into the current delivery plan.
  3. 3. The intelligent scheduling method for non-standard part machining according to claim 1, wherein the real-time collection of tool information in NC codes and setting of specific tool adjustment scheduling rules specifically comprises: Acquiring cutter information in NC codes in real time, and judging whether the current cutter needs to be changed after 1 hour in a future scheduling plan; When the change is needed, the corresponding cutter is required to be arranged, otherwise, the cutter outlet is not required to be arranged, and the cutter outlet is used as a production scheduling principle for cutter adjustment.
  4. 4. The intelligent scheduling method for processing non-standard parts according to claim 1, wherein the updating of the new scheduling stage according to the two-dimensional code scanning information of the material comprises the following steps: the material information updated each time is rapidly judged by using a two-dimension code scanning mode; when the material changes, the current production scheduling period is considered to change, and then the update of the corresponding production scheduling stage is matched rapidly.
  5. 5. The intelligent scheduling method for non-standard part processing according to claim 1, wherein the spraying of the blade area before the tool is delivered by the fluorescent agent and the on-line tool arrangement and setting are performed, specifically comprising: judging whether the cutters in the current tool magazine are enough or not; When the cutter is insufficient, acquiring a preset replaceable cutter; before each cutter is delivered out of the warehouse, spraying fluorescent preparation on the edge area of each cutter; Pre-learning the proportion of fluorescent preparation under the damage condition of each cutter; Extracting fluorescence proportion of the blade area according to a preset interval in an image acquisition mode; judging whether a first calculation formula is met, and if so, considering that the cutter needs to be replaced; if the cutter to be replaced is a preset replaceable cutter, judging whether a second calculation formula is met, and if so, starting cutter replacement; When new damaged tools appear, directly starting a tool replacement command, and updating the total number of damaged tools by using a third calculation formula; the first calculation formula is as follows: ; Wherein A is the fluorescence proportion of the blade area, B i is the fluorescence proportion of the blade area of the ith damaged cutter, and n is the total number of the damaged cutters; the second calculation formula is as follows: ; Wherein C is a preset replacement proportionality coefficient capable of replacing a cutter; The third calculation formula is as follows: n=n+1。
  6. 6. the intelligent scheduling method for non-standard part processing according to claim 1, wherein the obtaining the current material distribution and updating the current machine processing task specifically comprises: acquiring the current material distribution condition, and judging whether all the machines need to work at present; when all the machine stations are not needed to work, the machining tasks are distributed according to the sequence from small to large of the tool changing times.
  7. 7. The intelligent scheduling method for non-standard part processing according to claim 1, wherein the online display and work distribution according to scheduling, cutter distribution and processing tasks comprises the following steps: the current scheduling, cutter distribution conditions and processing task distribution are collected in real time, and are displayed through an electronic screen; And directly displaying the corresponding manual configuration condition on the electronic screen, and implementing the specific working position of each worker.
  8. 8. An intelligent scheduling system for non-standard part manufacturing, wherein the system is configured to implement the method of any one of claims 1-7, the system comprising: The order planning module is used for inputting future production planning data on line and updating the current shipment plan; The scheduling comparison module is used for collecting cutter information in the NC codes in real time and setting a specific cutter adjustment scheduling principle; The automatic production scheduling module is used for updating a new production scheduling stage according to the two-dimensional code scanning information of the material; The cutter arrangement module is used for spraying the cutting edge area before the cutters go out of the warehouse through the fluorescent preparation and carrying out cutter arrangement on line; the material distribution module is used for acquiring current material distribution and updating the current machine processing task; The digital display module is used for carrying out online display and work distribution according to the production scheduling, cutter distribution conditions and processing tasks.
  9. 9. A computer readable storage medium, on which computer program instructions are stored, which computer program instructions, when executed by a processor, implement the method of any of claims 1-7.
  10. 10. An electronic device comprising a memory and a processor, wherein the memory is configured to store one or more computer program instructions, wherein the one or more computer program instructions are executed by the processor to implement the method of any of claims 1-7.

Description

Intelligent scheduling method and system for non-standard part machining Technical Field The invention relates to the technical field of intelligent machining, in particular to an intelligent scheduling method and system for machining non-standard parts. Background Order scheduling is one of the important factors for enterprises to make production operation plans. Has very important influence on the production efficiency of enterprises and the like. In recent years, industrial manufacturing enterprises face serious tests of continuously improving management capability around the aspects of new product/new technology development, labor waste solving, production efficiency improvement, operation cost reduction, environmental protection and the like. Prior to the technology of the present invention, conventional production scheduling is usually performed manually by a planner according to an order, that is, the scheduling is performed empirically, so that not only is the scheduling efficiency low, but also the problem of missing scheduling, staggered scheduling or unreasonable scheduling may occur. The existing scheduling method is complicated in setting early basic data when using functions, poor in user experience, difficult to understand by users, easy to make mistakes, inaccurate in calculated plan, mainly customized for a general mass production plan, completely unsuitable for sheet metal industry production plan scheduling, and completely incompatible with the characteristics of nonstandard, small-batch, multiple varieties and rapid change. Disclosure of Invention In view of the above problems, the invention provides an intelligent scheduling method and system for processing non-standard parts, and provides an intelligent industrial scheduling method which reasonably schedules production in a small-batch and multi-variety production mode. According to a first aspect of the embodiment of the invention, an intelligent scheduling method for processing non-standard parts is provided. In one or more embodiments, preferably, the intelligent scheduling method for processing non-standard parts includes: Entering future production plan data on line, and updating a current shipment plan; Acquiring cutter information in NC codes in real time, and setting a specific cutter adjustment scheduling principle; updating a new production stage according to the two-dimensional code scanning information of the material; Spraying a cutting edge area before delivering the cutters out of the warehouse through the fluorescent preparation, and arranging the cutters on line; acquiring current material distribution and updating a current machine processing task; and carrying out online display and work distribution according to the production scheduling, cutter distribution conditions and processing tasks. In one or more embodiments, preferably, the online entering of future production plan data updates a current shipment plan, specifically including: Entering order data of a future production model on line; Extracting delivery time and delivery volume corresponding to each production model in order data; The delivery time and delivery volume are incorporated into the current delivery plan. In one or more embodiments, preferably, the collecting tool information in NC codes in real time, setting a specific tool adjustment scheduling principle, includes: Acquiring cutter information in NC codes in real time, and judging whether the current cutter needs to be changed after 1 hour in a future scheduling plan; When the change is needed, the corresponding cutter is required to be arranged, otherwise, the cutter outlet is not required to be arranged, and the cutter outlet is used as a production scheduling principle for cutter adjustment. In one or more embodiments, preferably, the updating of the new production stage according to the two-dimensional code scanning information of the material specifically includes: the material information updated each time is rapidly judged by using a two-dimension code scanning mode; when the material changes, the current production scheduling period is considered to change, and then the update of the corresponding production scheduling stage is matched rapidly. In one or more embodiments, preferably, the spraying of the blade area before the tool is delivered by the fluorescent agent and the on-line tool arrangement setting specifically includes: judging whether the cutters in the current tool magazine are enough or not; When the cutter is insufficient, acquiring a preset replaceable cutter; before each cutter is delivered out of the warehouse, spraying fluorescent preparation on the edge area of each cutter; Pre-learning the proportion of fluorescent preparation under the damage condition of each cutter; Extracting fluorescence proportion of the blade area according to a preset interval in an image acquisition mode; judging whether a first calculation formula is met, and if so, considering that the cut