CN-122025406-A - Full-automatic inductance coil production device

CN122025406ACN 122025406 ACN122025406 ACN 122025406ACN-122025406-A

Abstract

The invention discloses a full-automatic inductance coil production device, which belongs to the technical field of inductance production equipment and is characterized by comprising a winding mechanism, wherein the winding mechanism comprises a winding lifting shaft, a wire end fixing vertical shaft, a bearing seat A, a base and a return spring, the upper surface of the base is provided with an upright sliding groove, the return spring is arranged in the upright sliding groove, the wire end fixing vertical shaft is arranged on the bearing seat A through a bearing, the bearing seat A is arranged in the upright sliding groove and is pressed on the return spring, the upper end surface of the wire end fixing vertical shaft is provided with a limiting groove, and the lower end surface of the winding lifting shaft is provided with a limiting center. The winding structure of the invention is simple, and particularly has the function of taking the inductance coil away from the winding lifting shaft, and the production procedures of all the inductance coils basically need manual intervention, so that the problems of time and labor waste, high manufacturing cost and non-uniform winding shape of the inductance caused by manual intervention in the prior art are solved.

Inventors

XU XINGHUA
LI XIAOHUI
CAI YANLI

Assignees

广东兴德供应链有限公司

Dates

Publication Date: 20260512
Application Date: 20260316

Claims (9)

1. A full-automatic inductance coil production device is characterized by comprising a winding mechanism, wherein the winding mechanism comprises a winding lifting shaft, a wire end fixing vertical shaft, a bearing seat A, a base and a reset spring, the upper surface of the base is provided with an upright sliding groove, the reset spring is arranged in the upright sliding groove, the wire end fixing vertical shaft is arranged on the bearing seat A through a bearing, the bearing seat A is arranged in the upright sliding groove and is pressed on the reset spring, a limit groove is formed in the upper end face of the wire end fixing vertical shaft, a limit center is arranged on the lower end face of the winding lifting shaft, a wire end of the winding is positioned on one side of the limit center and between the winding lifting shaft and the wire end fixing vertical shaft, the winding lifting shaft descends to enable the limit center to extend into the limit groove during winding, the lower end of the winding lifting shaft and the upper end of the wire end fixing vertical shaft tightly fix the wire end, and the winding lifting shaft rotate and lift to wind an inductance coil with a multilayer structure on the surface of the winding lifting shaft.
2. The apparatus of claim 1, wherein the winding shaft passes through a winding shaft ejection tube, and when the winding of the inductor is completed, the lower end of the winding shaft moves upward into the winding shaft ejection tube, and the winding shaft ejection tube is used for ejecting the inductor on the winding shaft downward so as to separate the inductor from the winding shaft.
3. The full-automatic inductance coil production device according to claim 2, wherein the coil ejection pipe is internally provided with an internal spline, the winding lifting shaft is provided with an external spline, and the internal spline is matched with the external spline.
4. The full-automatic induction coil production device according to claim 3, wherein the coil ejection pipe is vertically arranged on a transmission box through a bearing, a transmission mechanism is arranged in the transmission box, a servo motor B is arranged outside the transmission box, the servo motor B drives the coil ejection pipe to rotate through the transmission mechanism, and the coil ejection pipe drives a winding lifting shaft to rotate through the cooperation of an internal spline and an external spline.
5. The full-automatic induction coil production device according to claim 4, wherein the transmission case is mounted on a lifting slide block A, the lifting slide block A is mounted on a vertical rail A, the vertical rail A is mounted on a side wall surface of the base, a servo motor A and a screw rod are arranged on the side wall surface of the base, and the servo motor A drives the lifting slide block A to move along the vertical rail A through the screw rod so as to enable the winding lifting shaft to perform lifting motion.
6. The full-automatic induction coil production device according to claim 5, wherein the upper end of the winding lifting shaft is mounted on a bearing seat B through a bearing, the bearing seat B is mounted on a connecting frame, the connecting frame is mounted at the lower end of a piston rod of a coil ejection driving cylinder, the coil ejection driving cylinder is vertically mounted at the top of a bracket, the bracket is fixed on a transmission case, and the coil ejection driving cylinder is used for driving the winding lifting shaft to move.
7. The apparatus of claim 6, wherein the connecting frame is mounted on a lifting slider B, the lifting slider B is mounted on a vertical rail B, and the vertical rail B is mounted on a side wall surface of the bracket.
8. The full-automatic induction coil production device according to claim 7, further comprising an induction coil transfer device, wherein the induction coil transfer device comprises a Y-axis moving workbench, an X-axis cylinder is arranged on the Y-axis moving workbench, a cylinder clamp is arranged at the end of a piston rod of the X-axis cylinder, the X-axis cylinder is used for driving the cylinder clamp to move along the X-axis direction of the clamp, and the cylinder clamp is used for clamping the induction coil when induction coil winding is completed.
9. The full-automatic induction coil production device according to claim 8, further comprising a wire linear conveyor, a wire feeding device, a base, a wire cutting device, a reel support and a wire reel, wherein the wire reel is arranged on the reel support, the reel support is arranged at one end of the base, the wire linear conveyor is arranged at the other end of the base, the wire linear conveyor is used for enabling a wire to linearly move, the wire feeding device is used for driving a wire end of the wire to extend forwards by a preset length, and the wire cutting device is used for cutting the wire when the induction coil winding is completed.

Description

Full-automatic inductance coil production device Technical Field The invention relates to the technical field of inductance production equipment, in particular to an inductance coil production device. Background The existing winding procedure of the inductance coil needs manual intervention, and particularly after the inductance coil is wound, the inductance coil needs to be taken away from winding equipment manually, so that certain potential safety hazards exist. Because of manual intervention, the problems of time and labor waste, high manufacturing cost and non-uniform winding shape of the inductor exist. Disclosure of Invention The invention aims to provide a full-automatic inductance coil production device with simple structure and high automation degree, so as to solve the problems of time and labor waste, high manufacturing cost and non-uniform inductance winding shape caused by manual intervention. In order to solve the technical problems, the invention adopts the following technical scheme: A full-automatic inductance coil production device comprises a winding mechanism, wherein the winding mechanism comprises a winding lifting shaft, a wire end fixing vertical shaft, a bearing seat A, a base and a reset spring, wherein an upright sliding groove is formed in the upper surface of the base, the reset spring is arranged in the upright sliding groove, the wire end fixing vertical shaft is arranged on the bearing seat A through a bearing, the bearing seat A is arranged in the upright sliding groove and is pressed on the reset spring, a limit groove is formed in the upper end face of the wire end fixing vertical shaft, a limit center is arranged on the lower end face of the winding lifting shaft, a wire end of a winding is located on one side of the limit center and between the winding lifting shaft and the wire end fixing vertical shaft, the winding lifting shaft descends to enable the limit center to extend into the limit groove during winding, the lower end of the winding lifting shaft and the upper end of the wire end fixing vertical shaft compress and fix the wire end of the winding, and the winding lifting shaft rotate and do lifting motion so as to wind an inductance coil with a multilayer structure on the surface of the winding lifting shaft. Further, the winding lifting shaft passes through the winding lifting pipe, when the winding of the inductance coil is completed, the lower end of the winding lifting shaft moves upwards into the winding lifting pipe, and the winding lifting pipe is used for downwards ejecting the inductance coil on the winding lifting shaft so that the inductance coil is separated from the winding lifting shaft. Further, an internal spline is arranged in the coil ejection pipe, an external spline is arranged on the winding lifting shaft, and the internal spline is matched with the external spline. Further, the coil ejection pipe is vertically installed on the transmission case through a bearing, a transmission mechanism is arranged in the transmission case, a servo motor B is arranged outside the transmission case, the servo motor B drives the coil ejection pipe to rotate through the transmission mechanism, and the coil ejection pipe drives the winding lifting shaft to rotate through the cooperation of the internal spline and the external spline. Further, the transmission case is arranged on the lifting slide block A, the lifting slide block A is arranged on the vertical rail A, the vertical rail A is arranged on the side wall surface of the base, the servo motor A and the screw rod are arranged on the side wall surface of the base, the servo motor A drives the lifting slide block A to move along the vertical rail A through the screw rod so as to enable the winding lifting shaft to lift, and the winding operation of the inductance coil is realized through the lifting and the rotation of the winding lifting shaft. Further, the upper end of the winding lifting shaft is arranged on a bearing seat B through a bearing, the bearing seat B is arranged on a connecting frame, the connecting frame is arranged at the lower end of a piston rod of a coil ejection driving cylinder, the coil ejection driving cylinder is vertically arranged at the top of a bracket, the bracket is fixed on a transmission case, and the coil ejection driving cylinder is used for driving the winding lifting shaft to move. Further, the connecting frame is arranged on the lifting sliding block B, the lifting sliding block B is arranged on the vertical rail B, and the vertical rail B is arranged on the side wall surface of the bracket. Further, the full-automatic inductance coil production device further comprises an inductance coil transferring device, the inductance coil transferring device comprises a Y-axis moving workbench, an X-axis cylinder is arranged on the Y-axis dimension moving workbench, a cylinder clamp is arranged at the end of a piston rod of the X-axis cylinder, the X-axis cylinder is used for d