Search

CN-122028401-A - Unmanned automatic plug-in system

CN122028401ACN 122028401 ACN122028401 ACN 122028401ACN-122028401-A

Abstract

The invention discloses an unmanned automatic inserting system which comprises an inserting machine, a plurality of feeding devices and at least one AGV (automatic guided vehicle), wherein the inserting machine is provided with a carrier plate track and a grabbing device, a feeding area of each feeding device is located in a grabbing range of the grabbing device, each feeding device comprises a rack, a conveying device, a lifting device, a buffering device, a transferring device and a feeding device, the conveying device is used for conveying a plurality of trays stacked in sequence from bottom to top, the lifting device is used for driving one or more trays to lift and move, the buffering device is used for buffering one or more trays, the transferring device is used for transferring one tray, the feeding device is used for conveying one tray to the feeding area and conveying the tray from the feeding area back to the transferring device, and the AGV is used for conveying the trays stacked in sequence from bottom to the conveying device and conveying the empty trays stacked in sequence from bottom to the designated position. The invention realizes the automatic production of PCBA.

Inventors

  • HU HONGBIN

Assignees

  • 广东闪盯云技术有限公司

Dates

Publication Date
20260512
Application Date
20260215

Claims (10)

  1. 1. An unmanned automatic card system, comprising: the component inserter (100) is provided with a carrier plate track (101) and a grabbing device (102), wherein the carrier plate track (101) is positioned on a moving path of the grabbing device (102); The feeding device comprises a plurality of feeding equipment (200), wherein a feeding area of each feeding equipment (200) is located in a grabbing range of the grabbing device (102), each feeding equipment (200) comprises a frame (1), a conveying device (2), a lifting device (3), a buffer device (4), a transfer device (5) and a feeding device (6), the conveying device (2), the lifting device (3), the buffer device (4), the transfer device (5) and the feeding device (6) are all arranged on the frame (1), the conveying device (2) is used for conveying a plurality of trays stacked in sequence from bottom to top, the lifting device (3) is located on a conveying path of the conveying device (2) and used for driving one or more trays to move up and down, the buffer device (4) and the transfer device (5) are located on a lifting path of the lifting device (3), the buffer device (4) is located above the transfer device (5), the buffer device (4) is used for conveying one or more trays (6) to be used for carrying out buffer device (6) on the lifting path (6) and the feeding device (6), the feeding device (6) is used for conveying a tray to the feeding area and conveying the tray from the feeding area back to the transferring device (5), and And the AGV trolley (300) is used for conveying the trays stacked in sequence from bottom to top to the conveying device (2) and conveying the empty trays stacked in sequence from bottom to top to a designated position.
  2. 2. The unmanned automatic card system according to claim 1, wherein the conveying device (2) comprises a conveying motor (21), a plurality of conveying rollers (22) and a conveying belt (23), the conveying motor (21) is arranged on the frame (1), the conveying rollers (22) are arranged on the upper frame (1) in parallel, one conveying roller (22) of the conveying rollers (22) is connected with the output end of the conveying motor (21), and the conveying belt (23) is wound on the conveying rollers (22).
  3. 3. The unmanned automatic card system according to claim 1, wherein the lifting device (3) comprises two lifting mechanisms (31) which are oppositely arranged, each lifting mechanism (31) comprises a lifting driving shaft (311), two lifting driving wheels (312), two lifting driven wheels (313), two lifting belts (314), two lifting guide rails (315), two lifting sliding blocks (316) and a lifting supporting plate (317), the lifting driving shafts (311) are rotatably arranged on the frame (1), the two lifting driving wheels (312) are oppositely arranged and are respectively connected with two ends of the lifting driving shafts (311), the two lifting driven wheels (313) are rotatably arranged on the frame (1) and are respectively corresponding to the two lifting driving wheels (312), the two lifting belts (314) are respectively wound on the two lifting driving wheels (312) and the two lifting driven wheels (313) corresponding to the two lifting driving wheels, the two lifting guide rails (316) are vertically paved on the frame (1), the two lifting sliding blocks (316) are respectively arranged on the two lifting guide rails (315) and are respectively connected with the two lifting sliding blocks (315) respectively.
  4. 4. The unmanned automatic plug-in system according to claim 1, wherein the buffer device (4) comprises two buffer mechanisms (41) which are oppositely arranged, each buffer mechanism (41) comprises a buffer mounting plate (411), two buffer mounting blocks (412), a buffer movable plate (413), a buffer reset spring (414), a buffer lifting plate (415) and a buffer driving cylinder (416), the buffer mounting plate (411) is arranged on the frame (1), the two buffer mounting blocks (412) are oppositely arranged on the buffer mounting plate (411), the buffer movable plate (413) is movably arranged on the two buffer mounting blocks (412), a plurality of plug blocks (4131) are arranged on the buffer movable plate (413), one end of the buffer reset spring (414) is in butt joint with the buffer movable plate (413), the other end of the buffer reset spring (414) is in butt joint with the buffer mounting plate (411), the buffer lifting plate (415) is slidingly arranged on the buffer mounting plate (411) and is in butt joint with the movable plate (413), the buffer driving cylinder (416) is in butt joint with the buffer movable plate (415), the buffer driving cylinder (416) drives the buffer lifting plate (415) to move so that the inserting blocks (4131) on the buffer movable plate (413) penetrate through the buffer mounting plate (411) and are inserted into the buffer bearing part of the material tray.
  5. 5. The unmanned automatic plug-in system according to claim 4, wherein the transfer device (5) comprises two transfer mechanisms which are oppositely arranged, each transfer mechanism comprises two transfer mounting blocks, a transfer movable plate, a transfer reset spring, a transfer lifting plate, a transfer driving cylinder, a transfer pushing cylinder (521) and a transfer pushing rod (522), the two transfer mounting blocks are oppositely arranged on the buffer mounting plate (411), the transfer movable plate is movably arranged on the two transfer mounting blocks, a transfer supporting plate is arranged on the transfer movable plate, one end of the transfer reset spring is in contact with the transfer movable plate, the other end of the transfer reset spring is in contact with the buffer mounting plate (411), the transfer lifting plate is slidably arranged on the buffer mounting plate (411) and is in movable contact with the transfer movable plate, the transfer driving cylinder is arranged on the buffer mounting plate (411), the output end of the transfer driving cylinder is connected with the transfer lifting plate, the transfer driving cylinder is capable of driving the transfer lifting plate to move so that the transfer supporting plate can enable the transfer pushing cylinder (521) on the transfer movable plate to pass through the transfer pushing cylinder to pass through the buffer mounting plate (521), and the transfer pushing rod (521) is rotatably arranged on the middle part (1) of the frame.
  6. 6. The unmanned automatic card system according to claim 1, wherein the feeding device (6) comprises a conveying mechanism (61), the conveying mechanism (61) is used for receiving a tray transferred by the transferring device (5) and conveying the tray to the feeding area and conveying the tray back to the transferring device (5) after components (400) on the tray are taken out, the conveying mechanism (61) comprises a conveying driving motor (611), a conveying driving rod (612), two conveying driving wheels (613), two conveying driven wheels (614) and two conveying belts (615), the conveying driving motor (611) is arranged on the frame (1), the conveying driving rod (612) is rotatably arranged on the frame (1) and connected with an output shaft of the conveying driving motor (611), the two conveying driving wheels (613) are oppositely arranged and respectively connected with two ends of the conveying driving rod (612), and the two conveying driven wheels (614) are oppositely arranged on the frame (1) and respectively correspond to the two conveying driving wheels (613).
  7. 7. The unmanned automatic card system according to claim 6, wherein the feeding device (6) further comprises a tray fixing mechanism (62), the tray fixing mechanism (62) fixes the tray after the feeding device (61) transmits the tray to the feeding area, the tray fixing mechanism (62) comprises a front fixing baffle plate (621), a rear fixing plate (622), a rear fixing driving cylinder (623), a left fixing cylinder, a left fixing clamping plate, a right fixing cylinder (626) and a right fixing clamping plate, the front fixing baffle plate (621) is arranged on the frame (1) and located at the front end of the feeding area, the rear fixing plate (622) is rotatably arranged on the frame (1) and located at the rear end of the feeding area, and the rear fixing driving cylinder (623) is arranged on the frame (1) and the output end of the rear fixing driving cylinder is connected with the rear fixing plate (622).
  8. 8. The unmanned automatic card system according to claim 6 or 7, wherein the feeding device (6) further comprises a switching mechanism (63), the switching mechanism (63) is located between the transfer device (5) and the feeding area, and after half of the components (400) on the tray in the feeding area are taken out, the conveying mechanism (61) conveys the tray to the switching mechanism (63), and the switching mechanism (63) drives the tray to horizontally rotate 180 °.
  9. 9. The unmanned automatic card system according to claim 8, wherein the switching mechanism (63) comprises a switching component (631) and a limiting component (632), the switching component (631) is used for driving a material tray to horizontally rotate 180 degrees, the switching component (631) comprises a lifting mounting plate (6311), a lifting moving plate (6312), a plurality of lifting guide rods (6313), a lifting driving cylinder (6314), a rotation driving motor (6315), a rotation driving gear (6316), a rotation driven gear (6317) and a rotation plate (6318), the lifting mounting plate (6311) is arranged on the frame (1), the lifting moving plate (6312) is arranged above the lifting mounting plate (6311), one end of the lifting guide rods (6313) is connected with the lifting moving plate (6312), the other end of the lifting guide rods (6313) penetrates through the lifting mounting plate (6311), the lifting driving cylinder (6314) is arranged on the lifting mounting plate (6311) and the output end of the lifting driving cylinder is connected with the lifting moving plate (6312), the rotation driving gear (6315) is arranged on the rotation driving gear (6316) and the rotation driving gear (6312) is connected with the rotation driving gear (6315), the automatic feeding device is characterized in that the feeding device is meshed with the rotary driving gear (6316), the rotary plate (6318) is connected with the rotary driven gear (6317), the limiting assembly (632) is used for limiting a tray in the feeding area when the conveying mechanism (61) conveys the tray to the switching assembly (631), the limiting assembly (632) comprises a limiting driving cylinder (6321) and a limiting column (6322), the limiting driving cylinder (6321) is arranged on the frame (1) and located at the rear end of the switching assembly (631), the extending and contracting direction of the output end of the limiting driving cylinder (6321) is the same as the lifting direction of the lifting assembly, and the limiting column (6322) is connected with the output end of the limiting driving cylinder (6321).
  10. 10. The unmanned automatic card system according to claim 6, wherein the feeding device (6) further comprises a blanking mechanism (64), the blanking mechanism (64) is used for pushing the empty tray when the conveying mechanism (61) conveys the empty tray back to the transferring device (5), the blanking mechanism (64) comprises a blanking mounting plate (641), a blanking driving cylinder (642), a blanking connecting plate (643), a blanking pushing block (644) and a blanking return spring (645), the blanking mounting plate (641) is arranged on the frame (1), an opening is formed in the blanking mounting plate (641), the blanking driving cylinder (642) is arranged on the blanking mounting plate (641), one end of the blanking pushing block (644) is rotatably arranged on the blanking mounting plate (641), the other end of the blanking pushing block (644) can be abutted against the blanking spring (645) from bottom to top or from top to bottom, and the blanking connecting plate (643) is abutted against the other end of the blanking spring (645) through the opening.

Description

Unmanned automatic plug-in system Technical Field The invention relates to the technical field of PCBA production, in particular to an unmanned automatic plug-in system. Background In the related art, in order to reduce manual intervention, the components on the PCBA are usually plugged by a plug-in machine, but the plug-in machine can only plug in part of components with regular shapes, and part of components with irregular shapes still need to be plugged manually, so that the production efficiency is low, and the special-shaped plug-in machine needs to match and replace feeding flyers or vibration plates with different specifications when plugging in components with different shapes, so that the cost is high, the replacement efficiency is low, the components cannot be commonly and compatibly used, and the manual operation is needed to intervene. Accordingly, the prior art is subject to improvement and development. Disclosure of Invention The invention aims to provide an unmanned automatic plug-in system, which can realize the switching of materials with different specifications by calling the tray materials with different specifications through a program, realizes the automatic production of PCBA, does not need manual operation, realizes unmanned production and effectively improves the production efficiency. The invention provides an unmanned automatic plug-in system, which comprises: the component inserter is provided with a carrier plate track and a grabbing device, wherein the carrier plate track is positioned on a moving path of the grabbing device; The device comprises a grabbing device, a plurality of feeding equipment, a plurality of storage devices, a plurality of storage areas, a plurality of buffer devices, a plurality of conveying devices, a plurality of storage areas, a plurality of buffer devices, a plurality of transfer devices and a plurality of feeding devices, wherein the feeding area of each feeding equipment is located in the grabbing range of the grabbing device, each feeding equipment comprises a rack, a conveying device, a lifting device, a buffer device, a transfer device and a feeding device, the conveying device, the lifting device, the buffer device, the transfer device and the feeding device are arranged on the rack, the conveying device is used for conveying a plurality of trays stacked in sequence from bottom to top, the lifting device is located on a conveying path of the conveying device and used for driving one or more trays to move up and down, the buffer device and the transfer device are located on a lifting path of the lifting device and located above the transfer device and used for buffering one or more trays, the transfer device is used for transferring one tray onto the feeding device, the feeding area is located on the lifting path of the lifting device and used for transferring trays back from bottom to the feeding area, and the feeding area is located on the conveying device And the AGV trolley is used for conveying the plurality of trays stacked in sequence from bottom to top on the goods shelf to the conveying device and conveying the plurality of empty trays stacked in sequence from bottom to top to the designated position. According to one embodiment of the invention, the conveying device comprises a conveying motor, a plurality of conveying rollers and a conveying belt, wherein the conveying motor is arranged on the frame, the conveying rollers are arranged on the upper frame in parallel, one conveying roller of the conveying rollers is connected with the output end of the conveying motor, and the conveying belt is wound on the conveying rollers. According to one embodiment of the invention, the lifting device comprises two oppositely arranged lifting mechanisms, wherein each lifting mechanism comprises a lifting driving shaft, two lifting driving wheels, two lifting driven wheels, two lifting belts, two lifting guide rails, two lifting sliding blocks and a lifting supporting plate, the lifting driving shafts are rotatably arranged on the machine frame, the two lifting driving wheels are oppositely arranged and are respectively connected with two ends of the lifting driving shafts, the two lifting driven wheels are rotatably arranged on the machine frame and respectively correspond to the two lifting driving wheels, the two lifting belts are respectively wound on the two lifting driving wheels and the two lifting driven wheels corresponding to the two lifting driving wheels, the two lifting guide rails are vertically paved on the machine frame, the two lifting sliding blocks are respectively slidably arranged on the two lifting guide rails and are respectively connected with the two lifting belts, and two ends of the lifting supporting plate are respectively connected with the two lifting sliding blocks. According to one embodiment of the invention, the buffer device comprises two buffer mechanisms which are oppositely arranged, each buffer mechanism compris