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CN-122028405-A - Patch mounting equipment for motor control board of water pump

CN122028405ACN 122028405 ACN122028405 ACN 122028405ACN-122028405-A

Abstract

The application relates to water pump motor control panel paster equipment which comprises a machine table, a first manipulator, a second manipulator, a braid feeder, a feeding table, a detection table, a discharging table, a waste material table and an integrated reworking module on the machine table, wherein the first manipulator integrates a tin welder with a first adsorption component, the second manipulator integrates a second adsorption component, the reworking module comprises a positioning bearing mechanism, a stripping mechanism and a tin removing mechanism, the positioning bearing mechanism comprises a vertical frame, a rotating shaft, a carrying table and a first motor, the carrying table is provided with a limiting groove and a vacuum adsorption hole connected with negative pressure equipment, the stripping mechanism softens soldering tin stripping, the tin removing mechanism removes residual soldering tin, and the second manipulator transfers unqualified and reworked control panels. The automatic reworking of the unqualified control board is realized without manual operation, the positioning bearing mechanism realizes accurate and stable positioning of the control board, the carrier can be overturned to cooperate with the disassembling and tin removing procedures, the manual intervention is reduced, and the requirement of laboratory small batch trial production is met.

Inventors

  • WANG PENGCHAO
  • HU XIAOJIN
  • LOU JINGJING
  • WU HAIJUN
  • HU NING
  • LIU BINRU
  • WANG YUE
  • XU HANXIN
  • SUN JIANHAO
  • CHEN HANTAO
  • CAI YIQIANG
  • Li Biaocheng
  • Tong Boyuan

Assignees

  • 台州职业技术学院

Dates

Publication Date
20260512
Application Date
20260408

Claims (7)

  1. 1. The surface mounting equipment for the water pump motor control board comprises a machine table (1), and a first manipulator (11), a second manipulator (12), a braid feeder (13), a feeding table (14), a detection table (15), a discharging table (16) and a waste table (17) which are arranged on the machine table (1), wherein a tin welder (111) and a first adsorption component (112) are integrated at the output end of the first manipulator (11), a second adsorption component (121) is integrated at the output end of the second manipulator (12), the surface mounting equipment is characterized by further comprising an integrated reworking module (2) which is arranged on the machine table (1), the integrated reworking module (2) comprises a positioning bearing mechanism, a disassembling mechanism (3) and a tin removing mechanism (4), the positioning bearing mechanism comprises a stand (21), a rotating shaft (22), a carrying table (23) and a first motor (24), the stand (21) is fixedly arranged on the machine table (1), the first motor (24) is fixedly arranged on the stand (21) and is used for being connected with the rotating shaft (22) on the stand (21) in a rotary way, the rotating shaft (23) is fixedly arranged on the surface of the carrying table (23) and is matched with the surface of the carrying table (23), the bottom of the limiting groove (231) is provided with a vacuum adsorption hole (232), the vacuum adsorption hole (232) is connected with negative pressure equipment, the disassembling mechanism (3) is used for heating up and softening soldering tin and disassembling elements on the control board (5) when the control board (5) is turned upside down, the tin removing mechanism (4) is used for removing softened residual soldering tin after the control board (5) is disassembled and turned upside down, and the second manipulator (12) is used for moving the unqualified control board (5) on the detection table (15) to the carrying table (23) and also used for moving the control board (5) reset on the carrying table (23) back to the feeding table (14).
  2. 2. The patch device for the motor control board of the water pump, as set forth in claim 1, wherein the disassembling mechanism (3) comprises an air heater (31), a first connecting frame (32), a driving component (33) and a vibrator (34), the driving component (33) is installed on the machine table (1), the air heater (31) is connected with the driving component (33) through the first connecting frame (32), the driving component (33) is used for driving the air heater (31) to be close to or far away from an element to be disassembled on the control board (5), and the vibrator (34) is arranged on the stand (21) and is used for generating micro vibration on the carrying table (23) and the control board (5) after soldering tin is softened.
  3. 3. The patch device for a water pump motor control board according to claim 2, wherein the air heater (31) is obliquely arranged relative to the control board (5), the air outlet of the air heater is directed to the welding part of the component to be removed, and the main body and the air outlet of the air heater (31) both avoid the area right below the component.
  4. 4. The patch device for the motor control board of the water pump of claim 3, wherein the first connecting frame (32) is fixedly provided with a guide plate (321), the guide plate (321) is positioned under the element to be removed, the guide plate (321) is obliquely arranged, and the position, corresponding to the discharge end of the guide plate (321), of the machine table (1) is provided with a material receiving device.
  5. 5. A patch device for a control board of a water pump motor according to claim 3, wherein the stand (21) is provided with an abutting block (26), the abutting block (26) is located below the carrying platform (23), and when the carrying platform (23) is turned to a state that the control board (5) faces upwards or downwards, the abutting blocks (26) are all used for abutting against the carrying platform (23).
  6. 6. A water pump motor control board mounting device according to claim 2, wherein the tin removing mechanism (4) comprises a tin absorber (41) and a Z-axis driving sliding table (42), the driving assembly (33) comprises an X-axis driving sliding table (331) and a Y-axis driving sliding table (332) which are connected with each other, the X-axis driving sliding table (331) is assembled on the frame, the Y-axis driving sliding table (332) is assembled on the X-axis driving sliding table (331), the Z-axis driving sliding table (42) and the first connecting frame (32) are assembled on the Y-axis driving sliding table (332), the tin absorber (41) is fixedly arranged on the Z-axis driving sliding table (42), and the tin absorber (41) melts solder again through a self-heating assembly and removes liquid solder suction by negative pressure.
  7. 7. The patch device for the motor control board of the water pump of claim 1, wherein an air passage (222) is coaxially arranged in the rotating shaft (22), the vacuum adsorption hole (232) is communicated with the air passage (222) through a pipeline (223), and the air passage (222) is communicated with negative pressure equipment through a rotary sealing joint.

Description

Patch mounting equipment for motor control board of water pump Technical Field The invention relates to the field of control panel production equipment, in particular to a patch device for a water pump motor control panel. Background The water pump motor control board is a core component of a water pump driving system, and in the research and development of the water pump motor control board and the small-batch trial production process, the surface mounting technology is a key process for determining the reliability and the production efficiency of products. The existing paster equipment suitable for laboratory scenes generally comprises a machine table, and a first manipulator, a second manipulator, a braiding feeder, a feeding table, a detection table, a discharging table and a waste table which are arranged on the machine table. The electronic component packaging machine comprises a loading platform, a braiding feeder, a first manipulator, a second manipulator, a detection platform, a waste platform and a waste platform, wherein the loading platform is used for carrying a control panel substrate to be processed, the braiding feeder is used for conveying electronic components packaged in a carrier tape according to a set pitch, the first manipulator integrates a soldering tin device with an adsorption assembly, soldering tin is coated on a preset position of the control panel through the soldering tin device, then the electronic components output by the feeder are adsorbed to complete the mounting, the detection platform is used for conducting a control panel after the mounting is completed to the detection platform through a preset test contact, the detection platform is used for conducting a circuit of the control panel, working procedures such as a power-on function test and component welding conductivity detection are performed, a qualified product is transferred to the unloading platform through the manipulator to complete finished product collection, and a disqualified product is directly sent to the waste platform to be collected. The equipment can meet the basic requirements of laboratory small batch, multiple batches and quick trial production, and for unqualified products in a waste material table, manual stripping, tin removal and respraying are relied on at present, so that the operation is complex and the consistency is poor. Meanwhile, most laboratory operators are students, the operation experience is relatively insufficient, the reworking efficiency is low, when a heating tool is used for tin melting and disassembling, the operation is easy to cause secondary damage such as control panel bonding pad scalding and element pin deformation due to improper operation, and the operation is easy to cause hand scalding due to careless contact of a high-temperature electric soldering iron, so that certain potential safety hazards exist. Disclosure of Invention In order to solve the problems that the reworking of unqualified products of the existing laboratory patch equipment depends on manual work, is complex in operation, has potential safety hazards and is poor in reworking consistency, the application provides the patch equipment of the water pump motor control board. The application provides a patch device of a water pump motor control board, which adopts the following technical scheme: The utility model provides a paster equipment of water pump motor control panel, includes the board to and set up first manipulator, second manipulator, braid feeder, material loading platform, detection platform, unloading platform and the waste material platform on the board, the output of first manipulator is integrated to have and welds tin ware and first adsorption component, the output of second manipulator is integrated to have second adsorption component, its characterized in that: the integrated reworking device comprises a machine table, and is characterized by further comprising an integrated reworking module arranged on the machine table, wherein the integrated reworking module comprises a positioning bearing mechanism, a disassembling mechanism and a tin removing mechanism, the positioning bearing mechanism comprises a vertical frame, a rotating shaft, a carrying table and a first motor, the vertical frame is fixedly arranged on the machine table, the first motor is fixedly arranged on the vertical frame and is used for driving the rotating shaft to be rotationally connected to the vertical frame, and the carrying table is detachably fixed on the rotating shaft; the device comprises a control board, a loading platform, a disassembly mechanism, a solder removing mechanism, a second manipulator and a second manipulator, wherein the surface of the loading platform is provided with a limit groove matched with the contour of the control board, the bottom of the limit groove is provided with a vacuum adsorption hole, the vacuum adsorption hole is connected with negative pressure equipment, the disassembly