CN-224198458-U - Flexible intelligent steel plate stacking warehouse device

CN224198458UCN 224198458 UCN224198458 UCN 224198458UCN-224198458-U

Abstract

The utility model belongs to the field of sheet metal storage, and particularly relates to a flexible intelligent steel plate stacking warehouse device which comprises a truss lifting structure, a steel plate storage warehouse, a carrier plate frame, a control system and a flexible intelligent clamping lifting appliance suspended on a Z-axis crane; the steel plate storage warehouse comprises a main body frame which is transversely divided into a stacking area and a transferring area, at least the transferring area is in the moving range of the flexible intelligent clamping lifting tool, a plurality of storage unit layers are arranged in the stacking area along the vertical direction, and a steel plate transferring mechanism for lifting and translating a carrier frame is arranged in the transferring area.

Inventors

YANG JINLIN
YU MINGDA
He Xurui
WANG YIPING
ZHANG LI
LUAN HUA
HOU JIE
WANG YUXIANG
FANG JIANHE
YANG ZHONGLIAN
MIN ZHAOYU

Assignees

中铁九局集团第四工程有限公司
中铁九局集团浙江工程有限公司
中铁九局集团有限公司

Dates

Publication Date: 20260505
Application Date: 20250527

Claims (10)

1. The flexible intelligent steel plate stacking warehouse device comprises a truss lifting structure (200), wherein the truss lifting structure (200) comprises two longitudinal guide rails (220) which are oppositely erected in the air and a truss crane (300) which slides along the longitudinal guide rails (220), the truss crane (300) comprises a beam guide rail (230) which walks along the longitudinal guide rails (220) and a Z-axis crane which is arranged on the beam guide rail (230), and the flexible intelligent steel plate stacking warehouse device is characterized by further comprising a steel plate storage warehouse (100), a carrier frame (130), a control system and a flexible intelligent clamping lifting tool (400) which is hung on the Z-axis crane, the flexible intelligent clamping lifting tool (400) is used for grabbing steel plates, the Z-axis crane is provided with a weight detection module which is used for monitoring lifting loads, and the beam guide rail (230) is provided with a 3D vision sensor (240) which is used for identifying the length and the width of the steel plates; The steel plate storage warehouse (100) comprises a main body frame, wherein the main body frame is transversely divided into a stacking area and a transferring area, and at least the transferring area is in the moving range of the flexible intelligent clamping lifting tool (400), the stacking area is provided with a plurality of storage unit layers along the vertical direction, and the transferring area is internally provided with a steel plate transferring mechanism for lifting and translating a carrier plate frame (130); The control system is used for recording the steel plate specifications stored in each storage unit layer, and controlling the steel plate transfer mechanism and the carrier plate frame (130) to operate according to the steel plate specifications obtained by the 3D vision sensor (240) and the steel plate weight obtained by the weight detection module.
2. The flexible intelligent steel plate stacking warehouse device of claim 1, wherein the storage unit layer is provided with a steel plate inlet and outlet only on one side facing the transfer area, and other side surfaces of the storage unit layer are limited and stopped on the carrier plate frame (130) through the main body upright posts (110).
3. The flexible intelligent steel plate stacking warehouse device as set forth in claim 1, wherein the steel plate transferring mechanism comprises a lifting mechanism arranged at two longitudinal ends of the main body frame and a traversing mechanism arranged on the lifting mechanism.
4. The flexible intelligent steel plate stacking warehouse device according to claim 3, wherein the lifting mechanism comprises a lifting platform (121) and at least two lifting screw rods (120) rotatably mounted on the longitudinal end parts of the main body frame, the longitudinal two ends of the lifting platform (121) are in threaded fit with the lifting screw rods (120), the traversing mechanism is mounted on the lifting platform (121) and comprises traversing chains capable of rotating in a reciprocating mode, a shifting block is arranged on the periphery of each traversing chain, and hooks (134) matched with the shifting block are arranged on one long side of the carrier frame (130).
5. The flexible intelligent stacking warehouse apparatus of claim 1, wherein each storage unit layer is provided with an external traversing mechanism for assisting the translation of the carrier rack (130).
6. The flexible intelligent steel sheet stacking warehouse apparatus as set forth in claim 5, wherein said storage unit layer is formed by a layer frame (112) fixed to the main body frame with a space therebetween, and said outer traverse mechanism is provided on the layer frame (112).
7. The flexible intelligent stacking garage apparatus of claim 6, wherein said main body frame comprises a plurality of main body columns (110), and said layer frames (112) comprise tie beams connecting the columns and rail beams connected to opposite ones of the tie beams.
8. The flexible intelligent steel plate stacking warehouse device according to claim 1, wherein the flexible intelligent clamping sling (400) comprises a main beam (420) hung on a Z-axis crane, telescopic beams (430) arranged at two ends of the main beam (420) in a telescopic mode, a power mechanism used for driving the telescopic beams (430) to stretch and retract, and an electromagnetic sling (440) respectively arranged on the main beam (420) and the telescopic beams (430), and the control system automatically adjusts the stretching length of the telescopic beams (430) according to the length of a steel plate obtained by the 3D vision sensor (240).
9. The flexible intelligent steel plate stacking warehouse device according to claim 1, wherein a layer of guide rails are arranged in the storage unit layer, and a plurality of guide blocks or guide wheels (133) matched with the layer of guide rails are arranged on the carrier plate frame (130).
10. The flexible intelligent steel sheet stacking warehouse apparatus as set forth in claim 1, wherein one or more steel sheet storage warehouse (100) is disposed below the longitudinal guide rail (220).

Description

Flexible intelligent steel plate stacking warehouse device Technical Field The utility model belongs to the technical field of sheet metal storage, and particularly relates to a flexible intelligent steel plate stacking warehouse device. Background The production of factory workshops and the like in the manufacturing industry requires purchasing and storing steel plates with different specifications, and the traditional steel plate warehouse has three pain points: 1. The steel plates with different sizes are inconvenient to mix and find, and safety risks exist. The problem of inconvenient management is that the steel plates have various sizes, such as different specifications of thickness of 10-30mm, width of 1500-2500mm, length of 6000-13000mm, and the like. If mixed placement is adopted, the storage space cannot be flexibly adjusted according to the size of the steel plate, and warehouse management personnel can become very difficult to inventory and search for the steel plate with a specific size. They need to spend more time and effort to find the required steel plates in different areas, which not only reduces the working efficiency, but also is easy to make mistakes, and affects the management order and the operation efficiency of the whole warehouse. Safety risk problems are that when steel plates with different sizes are forced to be placed in an unsuitable space, unstable placement of the steel plates can occur, safety accidents such as toppling and sliding easily occur, and threat is caused to personnel and equipment in a warehouse. 2. Scheduling inefficiency Information transfer lag in traditional steel plate warehouses, the transfer of information is mainly dependent on manual means, such as verbal communication, paper documents, etc. The steps of warehouse entry and storage position change of the steel plate to warehouse exit and the like are carried out, the time is required for information transmission among different personnel, and information omission or errors are easy to occur. For example, when a batch of steel sheets needs to be transferred from zone a to zone B, if the information transfer is not timely or accurate, it may result in time waste for the staff to find the steel sheet at the wrong place. Depending on personal experience and skill, manual scheduling is overly dependent on personal experience and skill of warehouse management personnel, and different personnel have differences in work efficiency and accuracy. Experienced employees may be able to find the required steel plates and schedule faster, but for new employees it may take longer to become familiar with the workflow and warehouse layout, which affects overall scheduling efficiency to some extent. 3. High damage rate of steel plates caused by stacking mode The problem of non-standard operation is that in the stacking process of the steel plates, workers can stack the steel plates randomly without strict operation standards and training, so that collision and friction between the steel plates are aggravated, and surface damage is caused. For example, placing heavier steel sheets on lighter steel sheets, or not aligning the edges of the steel sheets when stacked, may cause the underlying steel sheets to be squeezed or scratched. The problem of equipment inappropriateness is that the stacking equipment used, if not appropriate, also increases the risk of damage to the surface of the steel sheet. Some simple lifting devices or forklifts may not have sufficient precision and stability, and shaking, tilting and other conditions may occur easily when lifting and stacking the steel plates, so that relative movement is generated between the steel plates, and further surface damage is caused. Therefore, there is a need to provide an improved solution for the above-mentioned deficiencies of the prior art, which facilitates the safe storage and scheduling of steel plates of different specifications. Disclosure of utility model The utility model aims to overcome the defects of the prior art and provide a flexible intelligent steel plate stacking warehouse device which is suitable for efficient storage and intelligent scheduling of steel plates with different specifications. In order to achieve the above object, the present utility model provides the following technical solutions: The flexible intelligent steel plate stacking warehouse device comprises a truss lifting structure, a steel plate storage warehouse, a carrier plate frame, a control system and a flexible intelligent clamping lifting appliance suspended on a Z-axis crane, wherein the flexible intelligent clamping lifting appliance is used for grabbing steel plates, the truss lifting structure comprises two longitudinal guide rails relatively erected in the air and a truss crane sliding along the longitudinal guide rails, the truss crane comprises a beam guide rail walking along the longitudinal guide rails and the Z-axis crane arranged on the beam guide rail, the Z-axis cr