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CN-224208591-U - Board inspection, turn-over and stacking production equipment utilizing mechanical arm

CN224208591UCN 224208591 UCN224208591 UCN 224208591UCN-224208591-U

Abstract

The utility model relates to the technical field of plate production equipment, and particularly discloses plate inspection, turn-over and stacking production equipment utilizing a manipulator. The conveying and turning mechanism conveys the veneer through a belt, the turning device automatically completes 180-degree turning to replace low-efficiency manual operation, the detection conveying mechanism conveys the boards to a detection area for defect detection, and then the good products and the defective products are respectively transferred to the good product placing mechanism and the defective product placing frame according to the classification result. The transfer work of detection, sorting and stacking is realized through the manipulator transfer mechanism, and the problems of high manual dependency, low sorting efficiency and uneven stacking of the traditional production line are solved.

Inventors

  • GUO XIAONING

Assignees

  • 广东英达斯列智能科技有限公司

Dates

Publication Date
20260508
Application Date
20250430

Claims (10)

  1. 1. A board inspection, turn-over and stacking production device using a robot, comprising: The conveying turnover mechanism (60) comprises a first bracket (61), a plurality of rows of first belt conveying devices (62) arranged on the first bracket (61) and a turnover device (63), wherein a veneer is conveyed and fed by the first belt conveying devices (62), and the turnover device (63) is used for turnover of the veneer on the first belt conveying devices (62); The detection conveying mechanism (30) comprises a second bracket (31) and a first conveying device (32) arranged on the second bracket (31), wherein the discharge end of the first conveying device (32) is set to be a detection area; A detection module (50) for detecting an appearance defect of the front or back of the veneer in the detection area; The sub-packaging and stacking mechanism comprises a good product placing mechanism (10) for stacking good product veneer and a defective product placing rack (80) for stacking defective product veneer, The manipulator transfer mechanism (40) comprises a manipulator device (41), a sucker frame (42) connected to the execution end of the manipulator device (41) and a plurality of suckers (43) fixed to the lower end of the sucker frame (42), and the veneer in the detection area is grabbed by the manipulator transfer mechanism (40) and transferred to the good product placing mechanism (10) or the defective product placing frame (80).
  2. 2. The board inspection, turn-over and stacking production device according to claim 1, wherein the good product placement mechanism (10) comprises a third bracket (11) and a second conveying device (12) arranged on the third bracket (11), a feeding end of the second conveying device (12) is set to be a board placement area, a discharging end of the second conveying device (12) is set to be a board placement area, the manipulator transfer mechanism (40) transfers a veneer to the board placement area, and the second conveying device (12) conveys boards stacked in the board placement area to the board placement area.
  3. 3. The sheet inspection, turn-over and stacking production device according to claim 2, characterized in that the second conveying means (12) comprise: The device comprises a plurality of rows of first rollers (121), driven wheels (122) connected with the end parts of the first rollers (121), a first motor arranged on a third bracket (11), a driving wheel connected with an output shaft of the first motor, and a synchronous belt for linking the driving wheel and the driven wheels (122); and the feeding end and the discharging end of the second conveying device (12) are respectively provided with at least two first side-by-side limiting stop bars (123).
  4. 4. The board inspection, turn-over and stacking production device of claim 1, further comprising a pad loading mechanism (20) and a transfer frame (70); The base plate feeding mechanism (20) comprises a first sliding rail (21) and a sliding frame (22) sliding along the first sliding rail (21), and the upper end of the sliding frame (22) is used for placing a bottom supporting plate; The manipulator transfer mechanism (40) is also used for placing a veneer on the transfer frame (70); The manipulator transfer mechanism (40) is also used for placing the bottom supporting plate at any upper end of the good product placing mechanism (10), the defective product placing rack (80) and the transfer rack (70).
  5. 5. The sheet inspection, turn-over and stacking production device of claim 4 wherein said pallet loading mechanism (20) further comprises: The second motor (231) is fixed at the bottom of the sliding frame (22), and the travelling wheel (232) is connected to the output shaft of the second motor (231), and the travelling wheel (232) is driven by the second motor (231) to move along the first sliding rail (21); at least two second limit stop bars (233) which are arranged side by side are arranged on one side of the sliding frame (22).
  6. 6. The board inspection, turn-over and stacking production device according to claim 1, wherein the first conveying means (32) comprises two second belt conveying assemblies (321) arranged at intervals, a transmission shaft (322) linking the two second belt conveying assemblies (321), a swinging frame (323) swinging around the transmission shaft (322), a plurality of first rollers (325) mounted on the swinging frame (323) through rotating seats (324), and a first cylinder (326) driving the swinging frame (323) to swing; The rolling conveying direction of the first roller (325) is perpendicular to the conveying direction of the second belt conveying assembly (321).
  7. 7. The sheet inspection, turn-over and stacking production device of claim 6, wherein the inspection conveyor mechanism (30) further comprises a centering assembly (33) comprising: A first limit column (331), a second limit column (332) and a cylinder connecting rod mechanism (333) for driving the first limit column and the second limit column to synchronously move in opposite directions or in opposite directions; the first limiting column (331) and the second limiting column (332) are respectively located at two sides of the conveying direction of the first roller (325).
  8. 8. The sheet inspection, turn-over and stacking production device of claim 1 wherein the inspection conveyor mechanism (30) further comprises a dust blowing assembly (34) comprising: The device comprises a second sliding rail (341) fixed on the second bracket (31), a sliding block (342) sliding along the second sliding rail (341), a belt driver (343) driving the sliding block (342), an air pipe (344) fixed on the sliding block (342), and a plurality of flat nozzles (345) arranged on the air pipe (344) and obliquely oriented to a detection area.
  9. 9. The sheet inspection, turn-over and stacking production device of claim 1 wherein the robotic transfer mechanism (40) further comprises: The clamping assemblies (44) are arranged on two sides of the sucker frame (42) and comprise clamping jaws (441) rotatably arranged on the sucker frame (42) and fourth air cylinders (442) for driving the clamping jaws (441) to rotate.
  10. 10. The sheet inspection, turn-over and stacking production device of claim 1 wherein said transport turn-over mechanism (60) further comprises: A lifting device (64) mounted on the first bracket (61), a plurality of lifting frames (65) connected with the lifting device (64), and a roller (66) rotatably arranged on the lifting frames (65); The roller (66) can be lifted between two adjacent rows of first belt conveying devices (62), and the conveying direction of the roller is vertical to the first belt conveying devices (62); The turn-over device (63) comprises: A first connecting rod (631) and a second connecting rod (632) rotatably mounted on the first bracket (61); The first swing seat (633) is sleeved on the first connecting rod (631), the second cylinder (634) is used for driving the first swing seat to rotate, the first swing rod (635) is fixed on the first connecting rod (631), and the second roller (636) is rotatably arranged; the second swinging seat (637) is sleeved on the second connecting rod (632), the third cylinder (638) is used for driving the second swinging seat to rotate, the second swinging rod (639) is fixed on the second connecting rod (632), and the third roller (630) is rotatably arranged.

Description

Board inspection, turn-over and stacking production equipment utilizing mechanical arm Technical Field The utility model relates to the technical field of plate production equipment, in particular to plate inspection, turn-over and stacking production equipment utilizing a mechanical arm. Background The veneer is a functional board widely applied to the fields of furniture manufacture, architectural decoration and the like, and the surface of the veneer is coated with facing paper through a hot pressing process to form diversified textures and color effects. As the key base material of the decorative material, the surface quality of the decorative panel directly influences the attractiveness and grade division of the terminal product, so that strict appearance defect detection is required to be carried out on the front and back sides of the panel in the production process, and fine grading (such as superior products, good products and defective products) and stacking and subpackaging are realized according to the defect degree. In the production flow of the traditional veneer, the hot-pressed boards need to finish the procedures of turning, detecting, sorting and stacking in sequence. The existing production device comprises basic conveying and detecting equipment, wherein a core station still depends on manual operation, firstly, a plate needs to be manually turned over to meet the requirement of a detection surface due to random upward or downward decoration surfaces after hot pressing, the efficiency is low, the problem that the plate is easy to damage exists, secondly, an operator needs to visually judge the defect grade and manually transfer the defect grade to a corresponding stacking area in a sorting link after detection, the sorting speed is difficult to match with the beat of a production line, the problems that the grade misjudgment, the stacking is uneven and the like easily occur in manual sorting, the follow-up automatic sub-packaging process is influenced, thirdly, the existing sorting device mostly adopts a binary sorting structure of good products and defective products, the multi-grade subdivision requirement cannot be compatible, a secondary sorting is needed to be carried out by additionally arranging a middle rotating frame, and the complexity and the cost of the process are further increased. The problems of high manual dependency, insufficient sorting precision, single equipment function and the like become bottlenecks for restricting the automatic upgrading and quality control of the veneer production, and the process optimization is needed to be realized through a collaborative system of an integrated manipulator, intelligent detection and multi-stage stacking. Accordingly, the prior art is still in need of improvement and development. Disclosure of utility model In view of the above-mentioned shortcomings of the prior art, the present utility model aims to provide a plate inspection, turn-over and stacking production device using a manipulator, so as to solve the above-mentioned problems. A board inspection, turn-over and stacking production device using a manipulator comprises: the conveying turnover mechanism comprises a first bracket, a plurality of rows of first belt conveying devices and turnover devices, wherein the first belt conveying devices and the turnover devices are arranged on the first bracket, a veneer is conveyed and fed by the first belt conveying devices, and the turnover devices are used for turnover of the veneer on the first belt conveying devices; the detection conveying mechanism comprises a second bracket and a first conveying device arranged on the second bracket, and the discharge end of the first conveying device is set to be a detection area; The detection module is used for detecting appearance defects of the front surface or the back surface of the veneer in the detection area; The sub-packaging and stacking mechanism comprises a good product placing mechanism for stacking good product veneer panels and a defective product placing rack for stacking the placed defective product veneer panels; The manipulator transfer mechanism comprises a manipulator device, a sucker frame connected to the execution end of the manipulator device, and a plurality of suckers fixed to the lower end of the sucker frame, wherein the veneer in the detection area is grabbed and transferred to the good product placing mechanism or the defective product placing frame through the manipulator transfer mechanism. Specifically, the good product placing mechanism comprises a third support and a second conveying device arranged on the third support, wherein the feeding end of the second conveying device is arranged in a plate placing area, the discharging end of the second conveying device is arranged in a plate placing area, the manipulator transferring mechanism transfers a veneer to the plate placing area, and the second conveying device conveys plates stacked in the plate placing