CN-224209341-U - Welding wire consumption counting device

Abstract

The utility model relates to the technical field of welding wire consumption counting, in particular to a welding wire consumption counting device which comprises a main frame, wherein an encoder is arranged on one side of the main frame, a detection wheel is fixedly connected to the rotating end of the encoder, the detection wheel is positioned on the other side of the main frame, a sliding frame is arranged in the main frame, a stabilizing device is arranged on the upper surface of the main frame and comprises a fixing frame, the fixing frame is fixedly connected with the upper surface of the main frame, guide channels are fixedly connected to the two sides of the fixing frame, a sliding plate is fixedly connected to the inner part of the guide channels, a sliding strip is fixedly connected to one side of the sliding plate, a sponge block is fixedly connected to one side of the sliding plate, a threaded rod is rotatably connected to the inner part of the fixing frame, and the threaded rod is in threaded connection with the inner part of the sliding strip. According to the utility model, by arranging the stabilizing device, the counting of welding wires by workers can be effectively facilitated, the unstable condition of the welding wires in the sliding process is avoided, and the counting accuracy of the counting device for the welding wires is further improved.

Inventors

• ZHANG HONGSHUN
• WANG YUANZHI
• ZHAI YONGLI
• WEN GUOQIANG
• QU BO

Assignees

• 迁安正大通用钢管有限公司

Dates

Publication Date

20260508

Application Date

20250609

Claims (6)

1. 1. The utility model provides a welding wire consumption counting assembly, includes body frame (1), encoder (2) are installed to one side of body frame (1), the rotation end fixedly connected with of encoder (2) detects wheel (5), detect wheel (5) are located the opposite side of body frame (1), the internally mounted of body frame (1) has carriage (6), its characterized in that, the upper surface of body frame (1) is provided with stabilising arrangement (3), stabilising arrangement (3) include mount (35), the upper surface fixed connection of mount (35) and body frame (1), the both sides fixedly connected with guide way (33) of mount (35), the inside sliding connection of guide way (33) has slide (32), one side fixedly connected with draw runner (36) of slide (32), one side sliding connection of slide (36) and guide way (33), one side fixedly connected with sponge piece (31), the inside rotation of mount (35) is connected with threaded rod (34), threaded rod (34) and internal thread of slide (36).
2. 2. The welding wire consumption counting device according to claim 1, wherein a dismounting device (4) is arranged on one side of the sliding frame (6), the dismounting device (4) comprises a sleeve groove (43), the sleeve groove (43) is formed on one side of the sliding frame (6), and the sleeve groove (43) is arranged on one side of the main frame (1).
3. 3. The welding wire consumption counting device according to claim 2, wherein a supporting block (42) is placed in the sleeve groove (43), and the supporting block (42) is located at one side of the main frame (1).
4. 4. The welding wire consumption counting device according to claim 3, wherein one side of the supporting block (42) is rotatably connected with a pinch roller (41), and the pinch roller (41) is positioned on one side of the detecting wheel (5).
5. 5. The welding wire consumption counting device according to claim 2, wherein one side of the sliding frame (6) is slidably connected with a sleeve frame (44), and the sleeve frame (44) is sleeved on the surface of the supporting block (42).
6. 6. The welding wire consumption counting device according to claim 5, wherein a pushing spring (45) is fixedly connected between the sliding frame (6) and the sleeve frame (44), and the pushing spring (45) is positioned on one side of the sliding frame (6).

Description

Welding wire consumption counting device Technical Field The utility model relates to the technical field of welding wire consumption counting, in particular to a welding wire consumption counting device. Background The welding wire consumption counting device is used for measuring the welding wire consumption in the welding process, the welding wire consumption is recorded by monitoring the movement of the welding wire, and data are uploaded to the production management system for analysis and use, so that data support is provided for the construction of a digital factory, the welding wire consumption counting device is widely applied to welding robots and industrial-grade welding machine equipment, in the welding production process, the welding wire is used as a filling material, the quality of the welding wire directly influences the performance of a welding joint, the qualified welding wire can be ensured to be used by monitoring the consumption of the welding wire, welding defects caused by the quality problem of the welding wire are avoided, and the welding quality is ensured to be stable and reliable. The welding wire consumption counting device drives the speed measuring wheel and the compression wheel to rotate through friction force, a rotary encoder coaxially connected with the speed measuring wheel outputs pulse signals to the data acquisition module in the rotation process, the consumption and wire feeding speed of welding wires can be obtained by counting and timing the pulses, and the data acquisition module accesses collected data to a factory network through the communication conversion module to realize real-time uploading and analysis. The welding wire is used as filling metal or as conducting metal wire material for gas welding and tungsten electrode gas shielded arc welding, and is used as filling metal for submerged arc welding, electroslag welding and other gas shielded arc welding. The welding wire comprises a solid welding wire with a circular section, high efficiency and excellent welding quality, and a flux-cored wire with medicinal powder generates protective gas during welding, and is suitable for complex positions. When the worker needs to count the consumption quantity of welding wires, the worker passes through the counting device and is connected with the steel pipe so that the counting device counts the consumption quantity of the welding wires, but the existing counting device can cause the condition that the welding wires shake and swing because of the too high sliding speed of the welding wires in the using process, and then the problem that the counting result of the counting device to the welding wires is inaccurate is caused. Disclosure of utility model The utility model aims to solve the problem that in the prior art, the counting result of a counting device on welding wires is inaccurate, and provides a welding wire consumption counting device. In order to achieve the purpose, the welding wire consumption counting device comprises a main frame, wherein an encoder is arranged on one side of the main frame, a detection wheel is fixedly connected to the rotating end of the encoder, the detection wheel is located on the other side of the main frame, a sliding frame is arranged in the main frame, a stabilizing device is arranged on the upper surface of the main frame, the stabilizing device comprises a fixing frame, the fixing frame is fixedly connected with the upper surface of the main frame, guide channels are fixedly connected to the two sides of the fixing frame, a sliding plate is connected to the inside of the guide channels in a sliding mode, a sliding strip is fixedly connected to one side of the sliding plate, a threaded rod is connected to one side of the sliding plate in a sliding mode, a sponge block is fixedly connected to the inside of the fixing frame in a rotating mode, the threaded rod is connected with the inner threads of the sliding strip, a dismounting device is arranged on one side of the sliding frame, the dismounting device comprises a sleeve groove, the sleeve groove is formed in one side of the sliding frame, and the sleeve groove can be matched with the sliding frame to achieve the purpose of supporting blocks. Preferably, the supporting block is placed in the inside of the sleeve groove, the supporting block is located at one side of the main frame, and the supporting block can be matched with the sleeve groove to achieve the purpose of accommodating the supporting block. Preferably, one side of the supporting block is rotationally connected with a pressing wheel, the pressing wheel is positioned on one side of the detection wheel, and the pressing wheel can be matched with the supporting block to achieve the purpose of supporting the pressing wheel. Preferably, one side of the sliding frame is connected with a sleeve frame in a sliding manner, the sleeve frame is sleeved on the surface of the supporting block, and the sleeve frame can be mat