CN-224209391-U - Welding set is used in shaft coupling processing convenient to adjust

Abstract

The utility model relates to the technical field of coupler processing, in particular to a welding device for coupler processing, which is convenient to adjust, and comprises a base, wherein a forming mechanism is arranged above the base, an adjustable clamping mechanism is arranged above the base, a scrap processing mechanism is arranged above the adjustable clamping mechanism, the adjustable clamping mechanism is formed by adding a guide rail plate, a fixing module and other devices, no matter any type of coupler is used, the precise positioning and the stable clamping can be realized, the welding seam deviation and other problems caused by workpiece displacement during welding are avoided, the replacement frequency of the fixture is reduced, the mold changing time is greatly shortened, the production efficiency is improved, the horizontal hydraulic module, the bevel angle soft brush and other devices are added to form a scrap processing mechanism, the bevel angle soft brush is driven by the horizontal hydraulic module to horizontally move in a track, so that scraps on a welding table are cleaned, the working area is kept clean and orderly, the manual cleaning frequency is reduced, and a clean and efficient production environment is created.

Inventors

• LIU JINSONG

Assignees

• 沧州安恒联轴器制造有限公司

Dates

Publication Date

20260508

Application Date

20250606

Claims (4)

1. 1. The welding device for machining the coupler convenient to adjust comprises a base (1) and is characterized in that a forming mechanism (2) is arranged above the base (1), an adjustable clamping mechanism (3) is arranged above the base (1), and a chip treatment mechanism (4) is arranged above the adjustable clamping mechanism (3).
2. 2. The welding device for coupler machining convenient to adjust according to claim 1, wherein the forming mechanism (2) comprises a cross hydraulic module (201) fixedly connected to the base (1), the cross hydraulic module (201) outputs power through a hydraulic machine, parts fixed on the cross hydraulic module can realize linear motion along the front-back direction and the left-right direction on a horizontal plane, a height hydraulic module (202) is fixedly connected to one side of the base (1), a support (203) fixedly connected with the height hydraulic module is enabled to realize height adjustment through the power output of the hydraulic machine, and an electric welding head (204) is arranged on one side of the support (203).
3. 3. The welding device for coupler machining convenient to adjust is characterized in that the adjustable clamping mechanism (3) comprises a welding table (301) fixedly connected to the top surface of the cross hydraulic module (201), a connecting block (302) is fixedly connected to the top surface of the welding table (301), a guide rail plate (303) is fixedly connected to the top surface of the connecting block (302), and a fixing module (304) is arranged above the guide rail plate (303) and used for clamping and fixing the coupler through clamping plates in four directions for adjusting power output by the hydraulic press.
4. 4. The welding device for coupler machining convenient to adjust according to claim 2, wherein the scrap processing mechanism (4) comprises a baffle plate (401) fixedly connected to the top surface of the welding table (301), two rails (402) are fixedly connected to one side of the baffle plate (401), and a horizontal hydraulic module (403) is mounted on the rails (402) and drives an oblique angle soft brush (404) fixedly connected with the horizontal hydraulic module to move horizontally through hydraulic output power, so that welding scraps on the welding table (301) are cleaned uniformly.

Description

Welding set is used in shaft coupling processing convenient to adjust Technical Field The utility model relates to the technical field of coupler machining, in particular to a welding device convenient to adjust for coupler machining. Background The coupler is used as a key component in a mechanical transmission system and is used for connecting two shafts and transmitting motion and torque, the welding quality directly influences the stability and the reliability of the mechanical system, the types of coupler products are increasingly abundant under the current high-speed development of the mechanical manufacturing industry, the specifications and the structural requirements of customers on the products are increasingly diversified, and the conventional coupler welding device cannot meet the diversified development of the products due to the lack of flexible adaptation capability, so that the coupler processing welding device convenient to adjust is generated. The welding device for machining the existing coupler has the following problems that the first machine is difficult to adapt to the size difference of couplers of different specifications, so that the fixed clamping device cannot accurately position the couplers in clamping, workpieces are displaced or swayed in the welding process, the welding seam is deviated, the quality is unstable, and the like, when the equipment faces to production requirements of multiple varieties, the clamps are required to be frequently replaced, the downtime and the labor cost are greatly increased, the production efficiency is reduced, the market requirements of diversified production are difficult to meet, and the second machine is difficult to meet the market requirements of diversified production, metal scraps, welding slag and other impurities can scatter and accumulate everywhere, a large amount of scraps accumulate to occupy the working space, so that operators are forced to consume time and energy for cleaning, the manual cleaning cost is greatly increased, and the continuous operation of the equipment is restricted. Therefore, the welding device for processing the coupling, which is convenient to adjust, solves the problems. Disclosure of utility model The utility model aims to provide a welding device for processing a coupling, which is convenient to adjust, so as to solve the problems in the background technology. In order to achieve the purpose, the technical scheme is that the welding device for processing the coupler, which is convenient to adjust, comprises a base, wherein a forming mechanism is arranged above the base, an adjustable clamping mechanism is arranged above the base, and a chip treatment mechanism is arranged above the adjustable clamping mechanism. Preferably, the forming mechanism comprises a cross hydraulic module fixedly connected to the base, the cross hydraulic module outputs power through the hydraulic press, so that parts fixed on the module can realize linear motion along the front-back direction and the left-right direction on a horizontal plane, a height hydraulic module is fixedly connected to one side of the base, and the height of a support fixedly connected with the base is adjusted by the hydraulic press through the power output by the hydraulic press, and an electric welding head is arranged on one side of the support. Preferably, the adjustable clamping mechanism comprises a welding table fixedly connected to the top surface of the cross hydraulic module, the top surface of the welding table is fixedly connected with a connecting block, the top surface of the connecting block is fixedly connected with a guide rail plate, and the upper part of the guide rail plate is provided with a clamping plate for clamping and fixing the coupler by adjusting clamping plates in four directions through the output power of the hydraulic machine. Preferably, the piece processing mechanism includes the baffle of fixed connection at the welding bench top surface, baffle one side fixedly connected with two tracks, install horizontal hydraulic pressure module on the track and drive its upper fixedly connected's oblique angle soft brush through hydraulic press output and carry out the removal of horizontal direction, weld the piece on the welding bench and unify the clearance. Compared with the prior art, the utility model has the beneficial effects that: 1. According to the utility model, the adjustable clamping mechanism is formed by adding devices such as the guide rail plate, the fixed modules and the like, and the couplers of any size are fixed by reducing the distance between the clamping plates of the fixed modules in the path defined by the guide rail plate, so that the subsequent welding work can be realized, the clamping position can be flexibly adjusted according to the size of the couplers, the accurate positioning and stable clamping can be realized no matter what type of the couplers, the problems of weld joint deviation and the like