CN-224209666-U - Automatic cutting device of ceramic roller
Abstract
The utility model discloses an automatic cutting device for ceramic roller rods, which relates to the technical field of ceramic roller rod machining and comprises a workbench, a fixing component, a first feeding component, a cutting driving component, a cutting adjusting component and a cutting adjusting component, wherein a material to be cut is fixed on the fixing component, the first feeding component is used for conveying the fixing component to the workbench along a first direction, the cutting component is fixed on one side of the workbench, which is far away from the first feeding component along a second direction, the second direction is arranged in an angle with the first direction on a horizontal plane, the cutting driving component is fixed on the workbench, the cutting adjusting component is connected with the cutting driving component, the fixing component is conveyed to the cutting adjusting component, the cutting adjusting component is used for adjusting the position and the height of the fixing component in the first direction, the cutting adjusting component is driven to move on the workbench along the second direction through the cutting driving component, the fixing component is conveyed to the cutting component, the second feeding component is in butt joint with the workbench, and the second feeding component is used for conveying the cut material out.
Inventors
- DENG CHAODONG
- ZHANG SHUSHI
- KONG LINGFENG
- YANG HUALIANG
- ZHANG MAIGUAN
- ZOU WENJIN
- LI FANFAN
- XU JINYUAN
Assignees
- 广东金刚新材料有限公司
- 广东佛山市陶瓷研究所控股集团股份有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20250303
Claims (10)
- 1. An automatic cutting device of ceramic roller, characterized by comprising: a work table; the fixing assembly is used for fixing materials to be cut; The first feeding assembly is used for conveying the fixing assembly to the workbench along a first direction; The cutting assembly is fixed on one side of the workbench, which is far away from the first feeding assembly, along a second direction, wherein the second direction and the first direction are arranged vertically on a horizontal plane; The cutting driving assembly is fixed on the workbench; the cutting adjusting assembly is connected with the cutting driving assembly; the first feeding assembly transmits the fixed assembly to the cutting adjusting assembly, and the cutting adjusting assembly is used for adjusting the position and the height position of the fixed assembly in the first direction; the cutting driving assembly drives the cutting adjusting assembly to move on the workbench along a second direction, and the fixing assembly on the cutting adjusting assembly is conveyed to the cutting assembly for cutting; and the second feeding assembly is in butt joint with the workbench and is used for feeding out the cut materials.
- 2. The automatic ceramic roll bar cutting device according to claim 1, wherein the fixing assembly comprises: the upper end of the tray is provided with a plurality of placing grooves, and materials to be cut are placed in the placing grooves; The support piece comprises a side plate and a top plate, one end of the side plate is connected with any one end of the placing groove, and the top plate is connected with the other end of the side plate and is positioned above the placing groove; The adjusting unit is used for adjusting the position of the material in the placing groove and comprises an adjusting bolt and an adjusting plate, the threaded part of the adjusting bolt penetrates through the side plate to be connected with the adjusting plate, and the adjusting plate is abutted with the material in the placing groove; And the lower pressing piece is fixed on the top plate, the power output end of the lower pressing piece faces the placing groove, and the materials in the placing groove are pressed by the lower pressing piece.
- 3. The automatic ceramic roll bar cutting device according to claim 1, wherein the cutting driving assembly comprises: At least one chute fixed on the upper surface of the workbench along the second direction; The sliding block is in sliding connection with the sliding groove, and the cutting adjusting component is fixed on the sliding block; the first driving motor is fixed on the workbench, and a power output end of the first driving motor is connected with a first gear; The first transmission shaft is rotatably arranged on the workbench, a second gear meshed with the first gear is arranged in the middle of the first transmission shaft, and third gears are fixed at two ends of the first transmission shaft; The first drive motor drives the first transmission shaft to rotate so as to drive the transmission rack to slide, and the cutting adjusting assembly is driven to slide on the sliding chute; the first induction unit is arranged in the chute and is used for inducing the sliding position of the sliding block.
- 4. The automatic ceramic roll bar cutting device according to claim 3, wherein the cutting driving assembly comprises: The conveying unit is fixed on the sliding block and is fixedly connected with the transmission rack, and the conveying unit is used for adjusting the position of the fixing component in a first direction; And the lifting unit is fixed on the sliding block and positioned below the conveying unit, and the power output end of the lifting unit can extend to the upper part of the conveying unit.
- 5. The automatic ceramic roll rod cutting device according to claim 4, wherein the transfer unit comprises: The first roller way is fixed on the sliding block along a first direction; the first roller way comprises a first mounting frame and a plurality of first conveying rollers, wherein the middle part of the first mounting frame is connected with the sliding block, two ends of the first mounting frame are respectively connected with the transmission rack, and two ends of the first conveying rollers are respectively rotatably connected with the inner wall of the first mounting frame through first bearings; the first driving parts are respectively connected with the first conveying rollers and are used for driving the first conveying rollers to rotate; The first sensing piece is fixed in the first mounting bracket and is used for sensing the position of the fixing assembly on the first roller way.
- 6. The automatic ceramic roll rod cutting device according to claim 4, wherein the lifting unit comprises: A lifting cylinder fixed to the sliding block; The lifting plate is connected with the power output end of the lifting cylinder; The connecting pin is fixed on the lifting plate, and the fixing component is provided with a connecting hole matched with the connecting pin.
- 7. The automatic ceramic roll bar cutting device of claim 1, wherein the cutting assembly comprises: the grinding wheel is rotatably connected with the workbench through a grinding wheel shaft; The mounting base is fixed on the workbench; The second driving motor is fixed on the mounting base, the power output end of the second driving motor is connected with the grinding wheel shaft through a transmission belt wheel, and the grinding wheel is driven to rotate through the second driving motor; the water cooling unit is fixed on the workbench, and the water cooling assembly is used for supplying water for cutting the grinding wheel.
- 8. The automatic ceramic roll rod cutting device according to claim 7, wherein the water cooling unit comprises: the water tank is fixed on the workbench, and water is stored in the water tank; The refrigerator is arranged in the water tank and is used for cooling water; The water pump is arranged in the water tank, and the power output end of the water pump extends out of the water tank; one end of the water pipe is connected with the power output end of the water pump, and the other end of the water pipe extends out to the upper part of the grinding wheel.
- 9. The automatic ceramic roller cutting device according to claim 8, wherein the cutting assembly further comprises a waste recovery box, the waste recovery box is arranged below the grinding wheel and above the water tank, a water outlet is formed in a bottom plate of the waste recovery box, and water in the waste recovery box flows into the water tank through the water outlet to be recycled.
- 10. The automatic ceramic roll rod cutting device according to claim 1, wherein the first feeding assembly comprises: the second mounting rack is in butt joint with the workbench along the first direction; The two ends of the second conveying rollers are rotatably connected with the inner wall of the second mounting frame through bearings respectively; The second driving parts are respectively connected with the second conveying rollers and are used for driving the second conveying rollers to rotate so as to convey the fixing assembly; The second sensing piece is fixed in the second mounting frame and used for sensing the position of the fixing assembly on the second conveying roller.
Description
Automatic cutting device of ceramic roller Technical Field The utility model relates to the technical field of ceramic roller processing, in particular to an automatic ceramic roller cutting device. Background The ceramic roller is a special refractory kiln furniture, plays a role in supporting and conveying ceramic tiles and other products in a roller kiln firing kiln and a drying kiln, is a core component of the roller kiln, has important influence on energy conservation, product firing period and automatic operation of the roller kiln, and is widely applied to the fields of building ceramics, daily ceramics, electronic ceramics, magnetic materials, glass heat treatment and the like. At present, the ceramic roller is mainly sintered by hoisting in a shaft kiln, and the ceramic roller is sintered to obtain the defects of pulling crack and deformation at two ends of the ceramic roller under the action of gravity, and then the ceramic roller is subjected to cutting treatment during subsequent processing. The widths of the roller way sintering kiln and the drying kiln used by different manufacturers are different, and the lengths of the used ceramic roller finished products are different, so that a ceramic roller cutting machine is needed after ceramic roller sintering, and the ceramic roller finished products with correct lengths are cut according to the widths of the roller way sintering kiln and the drying kiln. Secondly, because the working environment of the ceramic roller cutting processing area has larger noise, the cutting grinding wheel runs at high speed during cutting, the risk of cutting workers' hands exists, and water used for cooling the cutting grinding wheel during cutting directly flows to a wastewater pond, so that water resources can not be fully utilized. The ceramic roller rod is cut and processed manually, so that the damage to the health of operators is caused, and the labor intensity is high, the working efficiency is low and the production cost is high. The automatic ceramic roller cutting machine can improve the working environment of operators, reduce the labor intensity and improve the working efficiency, but has a complex structure and also brings the problems of high production cost and the like. Disclosure of utility model The utility model provides an automatic cutting device for ceramic roller rods in order to solve the defects of the prior art, through cooperation between first feeding subassembly, the regulation subassembly that cuts, the drive assembly that cuts, cutting assembly and the second feeding subassembly, accomplish the automation of ceramic roller and cut, reduce manual operation, improve production efficiency. The utility model provides an automatic cutting device for ceramic roller rods, which comprises a workbench, a fixing component, a first feeding component, a cutting driving component and a cutting adjusting component, wherein the fixing component is used for fixing materials to be cut on the fixing component, the first feeding component is used for conveying the fixing component to the workbench along a first direction, the cutting component is fixed on one side, away from the first feeding component, of the workbench along a second direction, the second direction is perpendicular to the first direction, the cutting driving component is fixed on the workbench, the cutting adjusting component is connected with the cutting driving component, the first feeding component is used for conveying the fixing component to the cutting adjusting component, the cutting adjusting component is used for adjusting the position and the height position of the fixing component in the first direction, the cutting adjusting component is driven to move on the workbench along a second direction, the fixing component on the cutting adjusting component is conveyed to the cutting component to be cut, and the second feeding component is butted with the workbench, and the second feeding component is used for cutting the materials to be fed out after cutting. The fixing assembly comprises a tray, a supporting piece and an adjusting unit, wherein the tray is provided with a plurality of placing grooves at the upper end, materials to be cut are placed in the placing grooves, the supporting piece comprises a side plate and a top plate, one end of the side plate is connected with any one end of the placing grooves, the top plate is connected with the other end of the side plate and is located above the placing grooves, the adjusting unit is used for adjusting the positions of the materials in the placing grooves and comprises an adjusting bolt and an adjusting plate, a threaded part of the adjusting bolt penetrates through the side plate to be connected with the adjusting plate, the adjusting plate is in butt joint with the materials in the placing grooves, the pressing piece is fixed on the top plate, and the power output end of the pressing piece faces the placing grooves and presses t