CN-224210184-U - Beam slab production system

Abstract

The utility model provides a beam plate production system which comprises a pre-processing area, a beam plate pouring area and a beam plate curing area, wherein the pre-processing area is used for forming a steel bar frame of a beam plate, the beam plate pouring area is used for pouring concrete according to the steel bar frame to form the beam plate, and the beam plate curing area comprises a high-temperature steam curing area, a standard curing area and a tensioning grouting area.

Inventors

• YANG ZHU
• YANG JIANBO
• WANG HUAICAI
• MA XUEJING
• Ding Guangang
• ZHANG JIANJI
• JIN QINGPING

Assignees

• 湖北交投建设集团有限公司
• 武汉科技大学

Dates

Publication Date

20260508

Application Date

20250319

Claims (2)

1. 1. A beam panel production system, comprising: the pre-processing area is used for forming a steel bar framework of the beam slab; The beam slab pouring area is used for performing concrete pouring according to the reinforced bar frame to form a beam slab; the beam plate curing area comprises a high-temperature steam curing area, a standard curing area and a tensioning grouting area; the beam slab casting area comprises: The internal mold installation area is used for installing an internal mold for the steel bar framework; The template mounting and concrete pouring area is used for mounting an outer mold on the reinforced frame and pouring concrete; A mixing station for forming concrete; the torpedo tank running area is used for conveying concrete formed by the mixing station to the template mounting and concrete pouring area; An integral hydraulic stainless steel template and a distributing machine are arranged in the template mounting and concrete pouring area; the torpedo tank running area is provided with a fixed annular track and a torpedo tank; The high-temperature steam curing area is internally provided with a fixed high-temperature steam curing shed, a high-temperature steam generator and a steam transmission pipeline; the standard curing area is provided with a standard curing shed and a spraying device; an environment monitoring component is arranged in the standard curing area and the high-temperature steam curing area, and comprises a temperature monitoring unit and a humidity monitoring unit; A numerical control stretching machine and a circulating grouting device are arranged in the stretching grouting area; the beam plate production system also comprises a movable pedestal, a movable pedestal advancing track, a movable pedestal traversing track, a movable pedestal returning track and a traversing track.
2. 2. The beam panel production system of claim 1, wherein the pre-processing zone comprises a rebar processing zone, a material stacking zone, a horizontal rebar stacking zone, a bellows processing zone, a rebar tying zone.

Description

Beam slab production system Technical Field The utility model belongs to the technical field of bridge beam slab prefabrication, and particularly relates to a beam slab production system. Background The beam plate is used as the main bearing part and key structure of the bridge structure, the production efficiency directly affects the bridge construction efficiency and cost, and the quality of the beam plate relates to the use and operation effects and the maintenance cost after the bridge is formed. The traditional precast beam field production device has the advantages of large occupied area of a beam factory, inexact installation of reinforcing steel bars, uncompacted concrete vibration, overlong curing time before tensioning of a beam slab, long template occupation period and easiness in causing the problem of a corner defect due to die removal, and the quality, safety and progress of the beam slab in the traditional beam slab production are mainly controlled by human factors, so that the requirements on quality of management personnel and the proficiency of industrial workers are high in construction, and the production mode is relatively backward. How to better improve quality and efficiency in the prefabrication process of the beam slab becomes a problem to be solved in the production and construction of the prefabricated beam slab of the bridge. Disclosure of utility model The utility model provides a beam plate production system which can improve the quality and production efficiency of the beam plate and reduce the labor cost. Comprising the following steps: the pre-processing area is used for forming a steel bar framework of the beam slab; The beam slab pouring area is used for performing concrete pouring according to the reinforced bar frame to form a beam slab; the beam plate curing area comprises a high-temperature steam curing area, a standard curing area and a tensioning grouting area. Optionally, the pre-processing area comprises a steel bar processing area, a material stacking area, a horizontal steel bar stacking area, a corrugated pipe processing area and a steel bar binding area. Optionally, the beam slab casting area includes: The internal mold installation area is used for installing an internal mold for the steel bar framework; The template mounting and concrete pouring area is used for mounting an outer mold on the reinforced frame and pouring concrete; A mixing station for forming concrete; The torpedo tank running area is used for conveying concrete formed by the mixing station to the template installation and concrete pouring area. Optionally, an integral hydraulic stainless steel template and a distributing machine are arranged in the template mounting and concrete pouring area. Optionally, the torpedo car running area is provided with a fixed annular track and a torpedo car. Optionally, a fixed high-temperature steam curing shed, a high-temperature steam generator and a steam transmission pipeline are arranged in the high-temperature steam curing area. Optionally, the standard curing area is provided with a standard curing shed and a spraying device. Optionally, an environment monitoring component is arranged in the standard curing area and the high-temperature steam curing area, and the environment monitoring component comprises a temperature monitoring unit and a humidity monitoring unit. Optionally, a numerical control tensioning machine and a circulating grouting device are arranged in the tensioning grouting area. Optionally, the beam plate production system further comprises a mobile pedestal, a mobile pedestal advancing rail, a mobile pedestal traversing rail and a mobile pedestal returning rail. The technical scheme provided by the utility model has the beneficial effects that: The utility model can realize systematic production of the beam plates by forming the production system of the beam plates, and systematically produce the beam plates, thereby being beneficial to controlling parameters in the beam plate production process, improving the quality and the production efficiency of the beam plates and reducing the labor cost. Drawings In order to more clearly illustrate the utility model or the technical solutions of the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art. FIG. 1 is a schematic diagram of a beam slab production system according to the present utility model; Fig. 2 is a schematic structural diagram of a beam slab casting area provided by the utility model; FIG. 3 is a schematic diagram of a torpedo car running area according to the present utility model; Fig. 4 is a flow chart of a beam plate manufacturing process according to the present utility model. The reference numeral