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CN-224210185-U - Bridge deck system component steel reinforcement cage mold entering equipment, mold entering system and prefabricated member production line

CN224210185UCN 224210185 UCN224210185 UCN 224210185UCN-224210185-U

Abstract

The application discloses bridge deck member reinforcement cage mold entering equipment, a mold entering system and a prefabricated member production line, which comprise bearing beams, bearing frames, a traveling unit, a first clamping mechanism and a second clamping mechanism, wherein the bearing frames are bridged on the two bearing beams and are configured to travel along the extending direction of the bearing beams, the traveling unit is arranged on the bearing frames and is configured to travel on the bearing frames, the first clamping mechanism and the second clamping mechanism are connected with the lower part of the traveling unit and are oppositely arranged, and a first state of being close to each other to clamp the bridge deck member reinforcement cage and a second state of being far away from each other to release the bridge deck member reinforcement cage are arranged between the first clamping mechanism and the second clamping mechanism. The bridge deck member reinforcement cage mold entering equipment disclosed by the application can meet the mold entering requirement of the reinforcement cage, can improve the mold entering efficiency of the reinforcement cage, can realize automatic mold entering, and has great popularization value.

Inventors

  • ZHENG YI
  • ZHENG BIAO
  • ZHANG JIGUANG

Assignees

  • 北京好运达智创科技有限公司

Dates

Publication Date
20260508
Application Date
20250327

Claims (11)

  1. 1. A deck system component reinforcement cage mold entering apparatus, comprising: a load beam; The bearing frames are bridged on the two bearing beams and are configured to walk along the extending direction of the bearing beams; a walking unit arranged on the bearing frame and configured to be capable of walking on the bearing frame, and The first clamping mechanism and the second clamping mechanism are connected with the lower part of the walking unit and are arranged in opposite directions, and a first state of being close to each other to clamp the bridge deck system member reinforcement cage and a second state of being far away from each other to release the bridge deck system member reinforcement cage are arranged between the first clamping mechanism and the second clamping mechanism.
  2. 2. The deck system member reinforcement cage molding apparatus of claim 1, wherein the traveling unit comprises: The travelling trolley is arranged on the bearing frame and is configured to be capable of travelling along the extending direction perpendicular to the bearing beam; The mounting seat is arranged below the travelling trolley, the first clamping mechanism and the second clamping mechanism are arranged on two opposite sides of the mounting seat, and The first push-pull assembly is vertically installed on the travelling trolley and connected with the mounting seat to drive the mounting seat to lift.
  3. 3. The deck member reinforcement cage molding apparatus of claim 2, The first push-pull component is a telescopic cylinder which is fixed on the travelling trolley, and the telescopic end of the telescopic cylinder is connected with the mounting seat, or The first push-pull assembly is a telescopic cylinder, the telescopic cylinder is fixed on the travelling trolley and further comprises a guide column, the guide column is vertically arranged, the lower end of the guide column is connected with the mounting seat, and the guide column is connected with the telescopic end of the telescopic cylinder.
  4. 4. A deck system member reinforcement cage molding apparatus as set forth in claim 3, further comprising: The plurality of hook assemblies are installed at intervals at the lower part of the installation seat, and the hook assemblies are configured to hang a bridge deck system component reinforcement cage.
  5. 5. The deck member reinforcement cage molding apparatus of claim 4, The installation seat is integrally cuboid, the first clamping mechanism and the second clamping mechanism are respectively installed on two sides of the installation seat in the width direction, and the first clamping mechanism and the second clamping mechanism are configured to clamp two sides of the reinforcement cage in the width direction; The bridge deck system comprises a mounting seat, a first clamping mechanism, a second sliding assembly, a first sliding assembly, a second sliding assembly, a third sliding assembly, a fourth sliding assembly, a fifth sliding assembly, a sixth sliding assembly, a seventh sliding assembly and a fourth sliding assembly.
  6. 6. A deck system member reinforcement cage molding apparatus as claimed in any one of claims 2 to 5, The first clamping mechanism comprises a first clamping arm and a third push-pull assembly, the middle part of the first clamping arm is hinged with the first side of the mounting seat, the third push-pull assembly is mounted on the mounting seat, the connecting end of the first clamping arm is hinged with the push-pull end of the third push-pull assembly, the third push-pull assembly is configured to push and pull the first clamping arm so that the clamping end of the first clamping arm has a position close to and far away from the second clamping mechanism, and/or The second clamping mechanism comprises a second clamping arm and a fourth push-pull assembly, the middle of the second clamping arm is hinged to the second side of the mounting seat, the fourth push-pull assembly is mounted on the mounting seat, the connecting end of the second clamping arm is hinged to the push-pull end of the fourth push-pull assembly, and the fourth push-pull assembly is configured to push and pull the second clamping arm so that the clamping end of the second clamping arm is close to and far away from the first clamping mechanism.
  7. 7. The deck system member reinforcement cage molding apparatus of claim 6, wherein, The mounting seat is characterized by further comprising first clamping pieces, wherein the whole first clamping pieces are in a strip shape, two first clamping mechanisms are arranged on the first side of the mounting seat at intervals, and the first clamping pieces are connected with the clamping ends of first clamping arms included in each first clamping mechanism, and/or The mounting seat is characterized by further comprising second clamping pieces, the second clamping pieces are integrally strip-shaped, two second clamping mechanisms are arranged on the second side of the mounting seat at intervals, and the second clamping pieces are connected with clamping ends of second clamping arms included in each second clamping mechanism.
  8. 8. A deck system member reinforcement cage molding apparatus as claimed in any one of claims 1 to 5, The bearing frame is provided with a first traveling guide rail extending along the extending direction perpendicular to the bearing beam, the traveling unit is provided with a plurality of groups of first traveling wheel groups matched with the first traveling guide rail, and the traveling unit is connected with the first traveling guide rail in a matched manner through the plurality of groups of first traveling wheel groups, or The bearing frame is provided with a first traveling slide rail extending along the extending direction perpendicular to the bearing beam, the traveling unit is provided with a first sliding block matched with the first traveling slide rail, and the traveling unit is slidably connected with the first traveling slide rail through the first sliding block.
  9. 9. A deck system member reinforcement cage molding apparatus as claimed in any one of claims 1 to 5, The bearing beam is provided with a second walking guide rail extending along the extending direction of the bearing beam, the bearing frame is provided with a plurality of groups of second walking wheel groups matched with the second walking guide rail, and the bearing frame is connected with the second walking guide rail in a matched way through the plurality of groups of second walking wheel groups, or The bearing beam is provided with a second walking slide rail extending along the extending direction of the bearing beam, the bearing frame is provided with a second slide block matched with the second walking slide rail, and the bearing frame is in sliding connection with the second walking slide rail through the second slide block.
  10. 10. A deck system component reinforcement cage in-mold system, comprising: A deck system member reinforcement cage entry molding apparatus as claimed in any one of claims 1 to 9, provided with a mold placement zone directly below the locus of motion of the carrier, said deck system member reinforcement cage entry molding apparatus being configured to enable retrieval of a deck system member reinforcement cage from said mold placement zone; a reinforcement cage transfer line extending to the right lower part of the running track of the bearing frame, and The steel reinforcement cage transfer device is configured to travel along the steel reinforcement cage transfer line so as to transfer the bridge deck member steel reinforcement cage to a set position.
  11. 11. A prefabricated member production line is characterized in that, A steel reinforcement cage moulding apparatus comprising a deck system member according to any one of claims 1 to 9, or A steel reinforcement cage molding system comprising a deck system member according to claim 10.

Description

Bridge deck system component steel reinforcement cage mold entering equipment, mold entering system and prefabricated member production line Technical Field The utility model relates to the technical field of bridge deck system member production, in particular to a bridge deck system member reinforcement cage mold entering device, a mold entering system and a prefabricated member production line. Background Along with the rapid development of high-speed railways in China, the rapid development is towards prefabrication, assembly and integration. The assembly technique of the railway deck system is an important component in the bridge assembly technique, and the deck system member (one of the deck system members shown in fig. 5) is an important prefabricated member of the high-speed railway. The bridge deck system component is an integrated prefabricated structure and mainly comprises a bottom plate, side walls, vertical walls and protective walls, wherein the vertical walls are arranged in the middle area of the upper surface of the bottom plate, and the protective walls and the side walls are respectively arranged on two sides of the upper surface of the bottom plate. In order to meet the requirements of the supported deck system members, it is necessary to machine a deck system member reinforcement cage that is similar in shape to the deck system member. In the actual production of deck members, it is necessary to place the reinforcement cage in the mold. However, due to the characteristics of large size, heavy weight, eccentricity, poor rigidity, unstable binding and the like of the reinforcement cage, the difficulty of molding the reinforcement cage is high. In addition, in actual production process, because bridge deck system component steel reinforcement cage span is great, very easily takes place deformation at hoist and mount in-process, the steel reinforcement cage often forms through artifical ligature's mode moreover, and the ligature steel reinforcement cage very easily takes place deformation at the in-process of handling, and then seriously influences the normal die sinking of steel reinforcement cage to also can influence product quality. Therefore, the development of the equipment capable of better meeting the requirement of molding the reinforcement cage is of great significance. Disclosure of utility model The application aims at providing equipment capable of meeting the requirement of molding a reinforcement cage of a bridge deck system member, so as to solve the problems of high molding difficulty, low molding efficiency and the like of the conventional reinforcement cage. The method is realized by the following scheme: The application provides bridge deck system component reinforcement cage mold entering equipment which comprises bearing beams, bearing frames, a traveling unit, a first clamping mechanism and a second clamping mechanism, wherein the bearing frames are bridged on the two bearing beams and are configured to travel along the extending direction of the bearing beams, the traveling unit is arranged on the bearing frames and is configured to travel on the bearing frames, the first clamping mechanism and the second clamping mechanism are connected with the lower part of the traveling unit and are oppositely arranged, and a first state of being close to each other to clamp the bridge deck system component reinforcement cage and a second state of being far away from each other to release the bridge deck system component reinforcement cage are arranged between the first clamping mechanism and the second clamping mechanism. According to the application, the reinforcement cage can be grabbed through the first clamping mechanism and the second clamping mechanism, the reinforcement cage can be transported to the position of the die through moving the bearing frame and the traveling unit, and the reinforcement cage is released to the set position through controlling the positions of the first clamping mechanism and the second clamping mechanism, so that the problems of high die entering difficulty, low die entering efficiency and the like of the reinforcement cage of the traditional bridge deck system component can be solved. In some embodiments of the application, the walking unit comprises a walking trolley, a mounting seat and a first push-pull assembly, wherein the walking trolley is arranged on the bearing frame and is configured to walk along the extending direction perpendicular to the bearing beam, the mounting seat is arranged below the walking trolley, the first clamping mechanism and the second clamping mechanism are arranged on two opposite sides of the mounting seat, the first push-pull assembly is vertically arranged on the walking trolley, and the first push-pull assembly is connected with the mounting seat to drive the mounting seat to lift. According to the application, the first push-pull assembly and the limitation are arranged, so that the mounting seat can be driv