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CN-224212178-U - Full-automatic packaging production system for PA6 spinning FDY

CN224212178UCN 224212178 UCN224212178 UCN 224212178UCN-224212178-U

Abstract

The utility model discloses a full-automatic packaging production system for PA6 spinning FDY, which comprises a winding head, an automatic doffer, a temporary storage rack, a loader, a trolley for a head rail, a wire stripping box, an automatic weighing box, an automatic outer checking machine, a first temporary storage warehouse, a second temporary storage warehouse, an automatic packing machine, an automatic disc stacking machine and a vertical warehouse which are sequentially arranged and electrically connected with a control system, wherein the automatic doffer takes paper tubes from a paper tube rack for transferring wire ingots on the winding head, and the paper tube rack is electrically connected with the control system. The control system is used for carrying out signal interaction among the devices, and the command device is set for carrying out related work, so that not only can labor be saved, but also the working efficiency can be improved, real-time tracking is provided, the error rate is reduced, meanwhile, the quality of single-batch products can be improved according to the functions of producing and packaging the separate screw rods, and the product competitiveness is improved.

Inventors

  • YIN YINHUA
  • DU XIANBING
  • ZHANG ZHIYU
  • ZHOU DI
  • ZHOU YAN
  • TANG HUQING
  • YAO HONGMEI

Assignees

  • 湖北三宁化工股份有限公司

Dates

Publication Date
20260508
Application Date
20250508

Claims (9)

  1. 1. A full-automatic packaging production system for PA6 spinning FDY is characterized by comprising a winding head (1), an automatic doffer (2), a temporary storage frame (3), a loader (5), a trolley hanger (6), a wire stripping box (7), an automatic weighing box (8), an automatic outer inspection machine (9), a first temporary storage warehouse (10), a second temporary storage warehouse (11), an automatic packer (12), an automatic disc stacking machine (13) and a vertical warehouse (14), wherein the winding head is sequentially arranged and electrically connected with a control system, the automatic doffer (2) takes paper tubes from a paper tube frame (4) for transferring wire ingots on the winding head (1), and the paper tube frame (4) is electrically connected with the control system.
  2. 2. The full-automatic packaging production system for the PA6 spinning FDY according to claim 1, wherein a first sensor (15) and a second sensor (16) which are axially arranged along the distribution of the wire ingots are arranged on the winding head (1), the first sensor (15) is used for detecting signals of the winding head (1) that the winding head is full for five minutes, and the second sensor (16) is used for detecting signals of the winding head (1) that the winding head is full for five minutes.
  3. 3. The full-automatic packaging production system for the PA6 spinning FDY according to claim 2 is characterized in that a transverse guide rail, a longitudinal guide rail and a driving structure are arranged on the automatic doffer (2), the driving structure drives the automatic doffer (2) to take paper tubes from the temporary storage frame (3) along the longitudinal guide rail, the wire rods fully rolled up by the doffer or the wire rods fully rolled up by the winding head (1) are placed from the temporary storage frame (3) along the transverse guide rail, the automatic doffer (2) reaches the winding head (1), the temporary storage frame (3) and the paper tube frame (4) are electrically connected with a control system, and the automatic doffer (2) takes the paper tubes, releases the paper tubes, takes the wire rods and places the wire rods from the temporary storage frame (3) are electrically connected with the control system through corresponding position and action detection devices; The temporary storage frame (3) is provided with a plurality of temporary storage hanging points for storing the wire ingots after the winding and dropping cylinders are fully wound and a counting device for counting the temporary storage quantity, and the counting device is electrically connected with the control system; The paper tube rack (4) is provided with a plurality of hanging points for placing paper tubes, the paper tube rack (4) is provided with a paper tube counting device, and the paper tube counting device is electrically connected with the control system.
  4. 4. The full-automatic packaging production system for the PA6 spinning FDY according to claim 3, wherein a bracket (61) is arranged on the overhead rail trolley hanging bracket (6), a hook (62) is arranged above the bracket (61), a plurality of hanging points are respectively arranged on two sides of the bracket (61), and a supporting leg (64) is arranged below the bracket (61).
  5. 5. The full-automatic packaging production system for the PA6 spinning FDY, which is disclosed by claim 4, is characterized in that the trolley hanging frame (6) is matched with the trolley, the trolley hanging frame (6) can be transported at the position of a wire loading ingot, the wire stripping box (7), the automatic weighing box (8), the automatic external inspection machine (9), the first temporary storage (10), the second temporary storage (11) and the automatic packaging machine (12) and is electrically connected with a control system, a trolley hanging frame (6) feeding device is arranged at the position of the wire loading ingot, and a new trolley hanging frame (6) is fed by the feeding device after the trolley hanging frame (6) of the previous full-loading wire loading ingot leaves from the wire loading ingot.
  6. 6. The full-automatic packaging production system for the PA6 spinning FDY according to claim 5, wherein a stocking machine is arranged between the first temporary storage (10) and the second temporary storage (11) for stocking silk ingots.
  7. 7. The full-automatic packaging production system for the PA6 spinning FDY according to claim 6, wherein the second temporary storage warehouse (11) is internally provided with a quality control device for judging the quality of the silk ingot at each stage according to the installation temporary storage time of the quality control device, and the quality control device is electrically connected with the control system.
  8. 8. The full-automatic packaging production system for the PA6 spinning FDY according to claim 7, wherein a manipulator for grabbing the wire ingots is arranged at the automatic packaging machine (12), the wire ingots can be transferred among the overhead rail trolley hanging frame (6), the packaging machine and the automatic disc stacking machine (13) by the manipulator, and the manipulator and the packaging machine are electrically connected with the control system.
  9. 9. The full-automatic packaging production system for the PA6 spinning FDY according to claim 8, wherein the first temporary storage (10) and the second temporary storage (11) are the same temporary storage, and the silk ingot is returned to the temporary storage after being sent to the stocking machine for stocking from the temporary storage.

Description

Full-automatic packaging production system for PA6 spinning FDY Technical Field The utility model relates to the technical field of textile packaging, in particular to a full-automatic packaging production system for PA6 spinning FDY. Background The PA6 spinning FDY is a high-performance fully drawn yarn, is widely applied to industries such as spinning, rope net, weaving and the like, and has the problems of low efficiency, high cost, unstable product quality and the like due to the fact that the traditional production mode mainly depends on manual operation. With the progress of industrial automation technology, the development of a fully-automatic PA6 spinning FDY packaging production system becomes an urgent need of the industry. Disclosure of Invention The technical problem to be solved by the utility model is to provide a full-automatic packaging production system for the PA6 spinning FDY, wherein signal interaction between devices is carried out through a control system, and related work is carried out through setting instruction command devices, so that not only can labor be saved, but also the working efficiency can be improved, real-time tracking is provided, the error rate is reduced, and meanwhile, the quality of single-batch products can be improved according to the functions of producing and packaging the split screw rods, and the product competitiveness is improved. In order to solve the technical problems, the utility model adopts the following technical scheme: A full-automatic packaging production system for PA6 spinning FDY comprises a winding head, an automatic doffer, a temporary storage rack, a loader, a trolley for a rail, a wire stripping box, an automatic weighing box, an automatic outer checking machine, a first temporary storage warehouse, a second temporary storage warehouse, an automatic packing machine, an automatic disc stacking machine and a vertical warehouse which are sequentially arranged and electrically connected with a control system, wherein the automatic doffer takes paper tubes from a paper tube rack for transferring wire ingots on the winding head, and the paper tube rack is electrically connected with the control system. The winding head is provided with a first sensor and a second sensor which are axially arranged along the distribution axis of the wire ingot, the first sensor is used for detecting the signal of the winding head that the winding head is full for five minutes, and the second sensor is used for detecting the signal of the winding head that the winding head is full. The automatic doffer is provided with a transverse guide rail, a longitudinal guide rail and a driving structure, the driving structure drives the automatic doffer to take paper tubes from the temporary storage rack along the longitudinal guide rail, to place wire ingots after full winding and doffing or wire ingots or paper tubes after full winding are taken from the winding head along the transverse guide rail, the automatic doffer is electrically connected with a control system after reaching the winding head, the temporary storage rack and the paper tube rack, and the automatic doffer is electrically connected with the control system after reaching the winding head, the paper tubes are placed, and the wire ingots are taken from the temporary storage rack and the wire ingots are placed from the temporary storage rack; The temporary storage rack is provided with a plurality of temporary storage hanging points for storing the wire ingots after the winding and dropping cylinders are fully wound and a counting device for counting the temporary storage quantity, and the counting device is electrically connected with the control system; The paper tube rack is provided with a plurality of hanging points for placing paper tubes, and is provided with a paper tube counting device which is electrically connected with the control system. The hanger of the trolley is provided with a bracket, a hook is arranged above the bracket, a plurality of hanging points are respectively arranged on two sides of the bracket, and supporting legs are arranged below the bracket. The space rail trolley hanging frame is matched with the space rail trolley, the space rail trolley hanging frame can be transported at the position of a wire loading ingot, the wire stripping box, the automatic weighing box, the automatic external inspection machine, the first temporary storage, the second temporary storage and the automatic packing machine, in addition, in-place signals are electrically connected with the control system, the space rail trolley hanging frame supply device is arranged at the position of the wire loading ingot, and the space rail trolley hanging frame filled with the wire loading ingot is supplied with a new space rail trolley hanging frame by the supply device after leaving from the wire loading ingot. And a stocking machine is arranged between the first temporary storage warehouse and the second temporary