CN-224212838-U - Automatic cleaning and sucking device for polyester-nylon composite production line
Abstract
The utility model discloses an automatic cleaning and sucking device of a polyester-nylon composite production line, which comprises a sucking pump (1), a sucking column (3) and a sucking cover (6), a scraping plate (7), an automatic cleaning system (9), a track (10), a travel switch, a motor, a frequency converter and a PLC assembly, wherein the sucking pump (1) is connected with the sucking column (3) through a first connecting pipe (2), the sucking column (3) is connected with a treatment pool (5) through a second connecting pipe (4), the sucking column (3) is provided with a filter screen (8), the sucking column (3) is movably connected with the sucking cover (6), the sucking cover (6) is in a duckbill type cavity, a plurality of tracks (10) are arranged in the cavity, the scraping plate (7) is hinged to the track (10), the PLC assembly is connected with the frequency converter, the motor is connected with the travel switch, one end of the travel switch is connected with the scraping plate (7), the other end of the travel switch is connected with the input end of the PLC assembly, and the automatic cleaning system (9) is arranged in a sucking cavity, so that the automatic cleaning device can realize automatic reciprocating movement of the scraping plate (7) and accurate cleaning of a monomer (6) on the cavity.
Inventors
- SHEN LIANGHUA
- ZHANG YONG
- SHAO BO
- ZHOU QINGQIANG
Assignees
- 江苏嘉通能源有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20250507
Claims (9)
- 1. The automatic cleaning and sucking device for the polyester-nylon composite production line is characterized by comprising a sucking assembly and a cleaning assembly, wherein the sucking assembly comprises a sucking pump (1), a sucking column (3) and a sucking cover (6), the cleaning assembly comprises a scraping plate (7), an automatic cleaning system (9) and a track (10), and the automatic cleaning system (9) comprises a travel switch, a motor, a frequency converter and a PLC assembly; The suction pump (1) is connected with an inlet of the suction column (3) through a first connecting pipe (2), an outlet of the suction column (3) is connected with the treatment pool (5) through a second connecting pipe (4), a filter screen (8) is arranged on the inner wall of the suction column (3), the side surface of the suction column (3) is movably connected with the suction cover (6), the suction cover (6) is in a duckbill shape and comprises a funnel-shaped cavity, a plurality of tracks (10) are arranged in the cavity, and the scraping plates (7) are hinged to the tracks (10); The output end of the PLC assembly is connected with the input end of the frequency converter, the output end of the frequency converter is connected with the input end of the motor, the signal output end of the motor is connected with the signal input end of the travel switch, the first signal output end of the travel switch is connected with the signal input end of the scraper (7), and the second signal output end of the travel switch is connected with the input end of the PLC assembly;
- 2. The automatic cleaning and sucking device of the polyester-nylon composite production line according to claim 1, wherein the sucking column (3) comprises a first sucking column (3) and a second sucking column (3), and the first sucking column (3) is connected with the second sucking column (3) through a connecting piece.
- 3. The automatic cleaning and sucking device for the polyester-nylon composite production line according to claim 1, wherein the scraping plate (7) is made of stainless steel plates.
- 4. Automatic cleaning and sucking device for polyester-nylon composite production line according to claim 1, characterized in that the scraping plate (7) corresponds to the monomer attachment area to be cleaned.
- 5. The automatic cleaning and sucking device for the polyester-nylon composite production line according to claim 1, wherein the scraping plate (7) is in a strip shape, the side edges of the scraping plate (7) are parallel, one end of the scraping plate (7) is provided with a bending part, and the other end of the scraping plate (7) is inclined at 30-60 degrees.
- 6. The automatic cleaning and sucking device for the polyester-nylon composite production line according to claim 1, wherein the filter screen (8) comprises a first filter screen (8) and a second filter screen (8), the first filter screen (8) is a HEPA filter screen, and the second filter screen (8) is a non-woven filter element.
- 7. The automatic cleaning and sucking device for the polyester-nylon composite production line according to claim 2, wherein the aperture of the non-woven fabric filter element is 10-50 μm.
- 8. The automatic cleaning and sucking device for the polyester-nylon composite production line according to claim 1, wherein the sucking cover (6) is tightly attached to the position of the spinneret box body, which is 5-10 cm away from the spinneret hole.
- 9. The automatic cleaning and sucking device for the polyester-nylon composite production line according to claim 1, wherein a blocking sensor (11) is further arranged in the sucking cover (6), and a signal output end of the sensor is connected with a signal input end of the PLC assembly.
Description
Automatic cleaning and sucking device for polyester-nylon composite production line Technical Field The utility model relates to the field of monomer suction, in particular to an automatic cleaning and sucking device for a polyester-nylon composite production line. Background At present, the existing polyester-nylon composite production process needs to add monomers to facilitate spinning production, and the redundant monomers are provided with water pumping equipment to pump away the redundant monomers. Because the water pumping equipment is inside the spinning production equipment, the casing of the pumping equipment is blocked by a monomer after long-time production, the quality of products is affected, if the equipment is cleaned after the equipment is stopped, the equipment is stopped for cleaning every 5 days according to the use experience, otherwise, the quality of the products is seriously affected, and the cost is wasted. The main characteristic of the structure of the suction device in the prior art is that when the single body is backlogged, the blockage phenomenon of the suction hood or the suction column can be caused, and on-site staff cannot clean the suction device when the suction device runs. Therefore, the temperature of the spinneret plate is too high in the production process, the product quality is affected, and if equipment is stopped for cleaning, a large amount of waste silk is caused, so that the cost is wasted. Disclosure of utility model The utility model aims to overcome the defects in the prior art, and provides an automatic cleaning and sucking device for a polyester-nylon composite production line, which solves the problem of single blockage of sucking equipment. The aim of the utility model is achieved by the following technical scheme: The automatic cleaning and sucking device comprises a sucking assembly and a cleaning assembly, wherein the sucking assembly comprises a sucking pump, a sucking column and a sucking cover, the cleaning assembly comprises a scraping plate, an automatic cleaning system and a track, and the automatic cleaning system comprises a travel switch, a motor, a frequency converter and a PLC assembly; the suction pump is connected with an inlet of the suction column through a first connecting pipe, an outlet of the suction column is connected with the treatment tank through a second connecting pipe, and a filter screen is arranged on the inner wall of the suction column; The output end of the PLC assembly is connected with the input end of the frequency converter, the output end of the frequency converter is connected with the input end of the motor, the signal output end of the motor is connected with the signal input end of the travel switch, the first signal output end of the travel switch is connected with the signal input end of the scraper blade, and the second signal output end of the travel switch is connected with the input end of the PLC assembly; Preferably, the suction column comprises a first suction column and a second suction column, the first suction column being connected to the second suction column by a connection. Preferably, the scraper is made of stainless steel plate. Preferably, the blade corresponds to a single attachment area that needs to be cleaned. Preferably, the scraping plate is in a strip shape, the side edges of the scraping plate are parallel, one end of the scraping plate is provided with a bend, and the other end of the scraping plate is inclined at 30-60 degrees. Preferably, the filter screen comprises a first filter screen and a second filter screen, wherein the first filter screen is a HEPA filter screen, and the second filter screen is a non-woven filter element. Preferably, the aperture of the non-woven fabric filter element is 10-50 μm. Preferably, the suction hood is tightly attached to the spinneret box body at a distance of 5-10 cm from the spinneret hole. Preferably, a blockage sensor is further arranged in the suction hood, and a signal output end of the sensor is connected with a signal input end of the PLC assembly. Compared with the prior art, the utility model has the following advantages: (1) The automatic cleaning function of the suction device is realized by the cooperation of the scraping plate and the automatic cleaning system. In the running process of the equipment, the on-site staff is not required to manually clean, and the PLC assembly, the frequency converter, the motor and the travel switch work cooperatively to form a back-and-forth running closed-loop control. When the motor drives the scraping plate to move to the position of the travel switch, the travel switch returns signals to the PLC assembly to control the movement of the scraping plate, so that the scraping plate can automatically clean the suction hood. The cleaned single body is directly pumped away by negative pressure generated by the suction pump, so that on-line cleaning is realized, equipment operation is prevented from bei