Search

CN-224213055-U - New energy vibrator for concrete ballast bed

CN224213055UCN 224213055 UCN224213055 UCN 224213055UCN-224213055-U

Abstract

The application relates to the field of concrete track bed construction, in particular to a new energy vibrator for a concrete track bed, which comprises a frame, wherein a driving mechanism is arranged on the surface of the frame, the driving mechanism comprises a first driving motor and supporting wheels, the bottom of the frame is connected with a fixing frame, the top of the fixing frame is respectively provided with a battery pack and a distribution box, the surface of the frame is connected with a high-frequency vibration motor, and the output end of the high-frequency vibration motor is connected with a hose. According to the application, the driving mechanism, the first driving motor and the supporting wheel are arranged, so that the supporting wheel can be driven to rotate, the new energy vibrator is driven to move, manual carrying and moving are not needed, time and labor are saved, the labor capacity of an operator is reduced, the height of the vibrating rod can be adjusted by arranging the lifting mechanism, the high-frequency vibrating motor and the vibrating rod, the vibration of the vibrating rod inserted into the concrete is further adjusted, the concrete at different vibrating positions is vibrated, and the concrete treatment effect is improved.

Inventors

  • MA DESHENG
  • Mei Shaoqiang
  • WEN ZHU
  • ZHANG YAQUN
  • ZHANG HUIJUAN
  • YUAN GUO
  • ZHANG WEI
  • LIANG HAITAO
  • ZHONG WEITAO
  • LIU YUCHEN
  • SU YONGQIANG
  • CHEN PENGBO
  • LIU JIANFENG

Assignees

  • 中铁一局集团有限公司
  • 中铁一局集团新运工程有限公司
  • 上海铁申装备有限公司
  • 唐山铁申管廊装备有限公司

Dates

Publication Date
20260508
Application Date
20250417

Claims (10)

  1. 1. The utility model provides a concrete ballast new forms of energy vibrating machine, its characterized in that, includes frame (1), the surface mounting of frame (1) has actuating mechanism (2), actuating mechanism (2) are including first driving motor (20) and supporting wheel (21), the bottom of frame (1) is connected with mount (3), group battery (4) and block terminal (5) are installed respectively at the top of mount (3), the surface connection of frame (1) has high frequency vibrating motor (6), the output of high frequency vibrating motor (6) is connected with hose (7), the one end that high frequency vibrating motor (6) were kept away from to hose (7) is connected with vibrating rod (8), mid-mounting of frame (1) has elevating system (9), elevating system (9) are connected with vibrating rod (8).
  2. 2. The new energy vibrator for the concrete track bed according to claim 1, wherein the supporting wheel (21) is movably mounted at the bottom of the fixing frame (3), a rotating rod (22) is connected to the surface of the fixing frame (3) in a penetrating manner, and the rotating rod (22) penetrates through the fixing frame (3) and is fixedly connected with the supporting wheel (21).
  3. 3. The concrete ballast new energy vibrator according to claim 2, wherein the bottom of the first driving motor (20) is connected with the fixing frame (3), a rotating shaft of the first driving motor (20) is connected with a first chain plate (23), a chain (24) is sleeved on the surface of the first chain plate (23), the first chain plate (23) is connected with a second chain plate (25) through the transmission of the chain (24), and the rotating rod (22) penetrates through the second chain plate (25) and is fixedly connected with the second chain plate (25).
  4. 4. A concrete ballast bed new energy vibrator according to claim 3, wherein the lifting mechanism (9) comprises a second driving motor (90), a gear box (91) is fixedly connected to the front side of the second driving motor (90), a first transverse plate (92) is fixedly connected to the bottom of the gear box (91), two sides of the first transverse plate (92) are fixedly connected with the frame (1), a first threaded rod (93) is connected to the top transmission of the gear box (91), a first movable seat (94) is sleeved on the surface thread of the first threaded rod (93), a transverse rod (95) is fixedly connected to the surface of the first movable seat (94), and a composite damping mechanism (10) is sleeved on the surface of the transverse rod (95).
  5. 5. The concrete ballast new energy vibrator according to claim 4, wherein the composite damping mechanism (10) comprises a first U-shaped rod (101) and a second U-shaped rod (102), the first U-shaped rod (101) is sleeved on the surface of the cross rod (95), the second U-shaped rod (102) is sleeved on the surface of the hose (7), connecting plates (103) are fixedly sleeved on the surfaces of the first U-shaped rod (101) and the second U-shaped rod (102), bolts (104) are fixedly connected between the two connecting plates (103), and first nuts (105) are sleeved on the surface threads of the bolts (104).
  6. 6. The concrete ballast new energy vibrator according to claim 5, wherein springs (106) are sleeved on the surfaces of the bolts (104), and both sides of the springs (106) are contacted with the connecting plates (103).
  7. 7. The concrete ballast new energy vibrator according to claim 6, wherein a second movable seat (96) is fixedly connected to the surface of the cross rod (95), a sliding rail (97) is fixedly connected to the surface of the frame (1), and the second movable seat (96) is movably sleeved on the surface of the sliding rail (97).
  8. 8. The concrete ballast bed new energy vibrator according to claim 7, wherein the top and the bottom of the second movable seat (96) are both connected with a rubber protecting sleeve (98), one side of the rubber protecting sleeve (98) far away from the second movable seat (96) is connected with the frame (1) through a support plate, and the rubber protecting sleeve (98) is sleeved on the surface of the sliding rail (97).
  9. 9. The concrete ballast new energy vibrator according to claim 8, wherein the bottom of the high-frequency vibration motor (6) is connected with a rubber damper (11), the bottom of the rubber damper (11) is connected with a mounting plate (12), a second threaded rod (13) is installed on the surface of the mounting plate (12) in a penetrating manner, one end of the second threaded rod (13) penetrates through the mounting plate (12), the rubber damper (11) and a bracket of the high-frequency vibration motor (6) respectively, and second nuts (14) are sleeved on two sides of the surface of the second threaded rod (13) in a threaded manner.
  10. 10. The concrete ballast new energy vibrator according to claim 9, wherein the bottom of the mounting plate (12) is connected with a second transverse plate (15), and both sides of the second transverse plate (15) are connected with the frame (1).

Description

New energy vibrator for concrete ballast bed Technical Field The utility model relates to the field of concrete track bed construction, in particular to a new energy vibrator for a concrete track bed. Background The track bed concrete is used as a key functional carrier of the track traffic infrastructure, and the microscopic pore structure and the macroscopic mechanical property of the track bed concrete are directly related to the service life of a track system and the operation safety threshold. The vibration technology effectively improves the interface transition region characteristic of the cement-based composite material through high-frequency vibration energy input, on one hand, the vibration energy is used for attenuating the friction resistance among aggregate particles, promoting coarse aggregate to realize close accumulation under the action of a gravity field, and on the other hand, triggering the thixotropic effect of the cement paste, so that a flocculation structure is deflocculated, instant liquefaction flow is generated, and the space orientation distribution of fine aggregate is optimized. The process is accompanied by bubble migration and discharge and pore network reconstruction, so that the density of the matrix is remarkably improved, and a hardened body with higher compressive strength and surface accuracy is formed. The traditional manual vibration operation mode has obvious efficiency bottleneck, the existing high-frequency vibration equipment has man-machine efficiency defect, an operator needs to bear the dead weight load of the equipment continuously, vibration energy input instability caused by muscle fatigue is easy to cause, meanwhile, a wired energy supply system has construction site power distribution potential safety hazard, the running track of the equipment is limited by the trend of a cable, and the equipment is interfered with the working space of construction machinery. Therefore, the new energy vibrator for the concrete track bed is improved. Disclosure of utility model The utility model aims at solving the problems that an operator of the existing high-frequency vibrating equipment needs to continuously bear the dead weight load of the equipment, vibration energy input is unstable due to easy initiation of muscle fatigue, and a wired energy supply system has potential safety hazards of power distribution in a construction site. In order to achieve the aim of the utility model, the utility model provides a new energy vibrator for a concrete track bed, so as to solve the problems. The application is specifically as follows: The utility model provides a concrete ballast new forms of energy vibrating machine, includes the frame, the surface mounting of frame has actuating mechanism, actuating mechanism includes first driving motor and supporting wheel, the bottom of frame is connected with the mount, group battery and block terminal are installed respectively at the top of mount, the surface connection of frame has high-frequency vibration motor, high-frequency vibration motor's output is connected with the hose, the hose is kept away from high-frequency vibration motor's one end and is connected with the vibrting spear, the mid-mounting of frame has elevating system, elevating system is connected with the vibrting spear. As the preferable technical scheme of the application, the supporting wheel is movably arranged at the bottom of the fixing frame, the surface of the fixing frame is connected with the rotating rod in a penetrating way, and the rotating rod penetrates through the fixing frame and is fixedly connected with the supporting wheel. As the preferable technical scheme of the application, the bottom of the first driving motor is connected with the fixing frame, the rotating shaft of the first driving motor is connected with the first chain plate, the surface of the first chain plate is sleeved with the chain, the first chain plate is connected with the second chain plate through chain transmission, and the rotating rod penetrates through the second chain plate and is fixedly connected with the second chain plate. As the preferable technical scheme of the application, the lifting mechanism comprises a second driving motor, the front side of the second driving motor is fixedly connected with a gear box, the bottom of the gear box is fixedly connected with a first transverse plate, both sides of the first transverse plate are fixedly connected with a frame, the top of the gear box is in transmission connection with a first threaded rod, the surface of the first threaded rod is sheathed with a first movable seat, the surface of the first movable seat is fixedly connected with a cross rod, and the surface of the cross rod is sheathed with a composite damping mechanism. As the preferable technical scheme of the application, the composite damping mechanism comprises a first U-shaped rod and a second U-shaped rod, wherein the first U-shaped rod is sleeved on the surf