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CN-224216560-U - Intelligent material detector

CN224216560UCN 224216560 UCN224216560 UCN 224216560UCN-224216560-U

Abstract

The application belongs to the technical field of patch electronic material measuring equipment structures, and particularly relates to an intelligent material detector which comprises a bottom plate, a bearing mechanism, a camera mechanism, a measuring needle mechanism and an illumination mechanism, wherein the bottom plate is used for placing the mechanism, the bearing mechanism is used for bearing an electronic material to be detected, the illumination mechanism is used for providing a light source, and the camera mechanism and the measuring needle mechanism are used for photographing and detecting the electronic material. When the patch electronic material tape detection device is in practical application, detection of the patch electronic material tape can be automatically completed, the problem of material error caused by inconsistent material objects and material trays is solved, the operation difficulty is reduced, manual operation is reduced, the production efficiency is improved, and the production quality is improved.

Inventors

  • KE XIAOQING

Assignees

  • 东莞市冠菱精密设备有限公司

Dates

Publication Date
20260508
Application Date
20250516

Claims (10)

  1. 1. An intelligent material detector, which is characterized by comprising: A bottom plate (1); The bearing mechanism (2) comprises a fixed rail (21), an adjusting rail (22), a supporting piece (23) and a first adjusting component (24), wherein the fixed rail (21) and the adjusting rail (22) are correspondingly installed, the fixed rail (21) is fixedly installed above the bottom plate (1) through the supporting piece (23), the adjusting rail (22) is movably installed above the bottom plate (1) through the first adjusting component (24), a material belt fixing component (3) is arranged above the fixed rail (21), the material belt fixing component (3) is movably installed on the bottom plate (1) through a second adjusting component (31), and corresponding upper feeding wheels (32) and lower feeding wheels (211) are arranged on the material belt fixing component (3) and the fixed rail (21). The camera mechanism (4), a stand column (11) is fixedly installed on the base plate (1), the camera mechanism (4) is installed at the top end of the stand column (11), the camera mechanism (4) comprises a mounting seat (41), and a silk-screen camera (42) and a value measuring camera (43) which are installed on the mounting seat (41), and the silk-screen camera (42) and the value measuring camera (43) are correspondingly arranged above the bearing mechanism (2); The measuring needle mechanism (5) comprises a front measuring needle (51), a rear measuring needle (52), a third adjusting component (53), a fourth adjusting component (54) and a fifth adjusting component (55), wherein the front measuring needle (51) and the rear measuring needle (52) are installed in a matched mode and are arranged corresponding to the bearing mechanism (2), the front measuring needle (51), the rear measuring needle (52), the third adjusting component (53) and the fourth adjusting component (54) are movably connected with the bottom plate (1) through the fifth adjusting component (55), the third adjusting component (53) is used for adjusting the position of the front measuring needle (51), and the fourth adjusting component (54) is used for adjusting the position of the rear measuring needle (52); The lighting mechanism (6) comprises a light source element (61) correspondingly arranged below the bearing mechanism (2), and the light source element (61) is movably connected with the bottom plate (1) through a sixth adjusting assembly (62).
  2. 2. The intelligent material detector according to claim 1, wherein the lower feeding wheel (211) is fixedly installed on the supporting piece (23), a first notch (212) is formed in the fixed track (21), a part of the lower feeding wheel (211) is located in the first notch (212), the bearing mechanism (2) further comprises an adjusting power source (25), a first driving wheel (26) and a first power rod (27), the adjusting power source (25) is fixedly installed on the upright post (11), one end of the first power rod (27) is connected with the output end of the adjusting power source (25), the other end of the first power rod (27) is connected with the lower feeding wheel (211), and the first driving wheel (26) is sleeved on the first power rod (27).
  3. 3. The intelligent material detector according to claim 2, wherein the material belt fixing assembly (3) further comprises a pressing plate (33) arranged above the fixing track (21), a fixed mounting block (34), a second power rod (35) and a second driving wheel (36), the fixed mounting block (34) is arranged above the pressing plate (33), the second power rod (35) passes through the fixed mounting block (34), one end of the second power rod (35) is provided with the second driving wheel (36), the other end of the second power rod (35) is provided with the upper feeding wheel (32), the pressing plate (33) is provided with a second notch, a part of the upper feeding wheel (32) is arranged in the second notch, and the second driving wheel (36) is arranged corresponding to the first driving wheel (26).
  4. 4. The intelligent material detector as claimed in claim 3, wherein the second adjusting assembly (31) comprises a second power source (311), a second screw rod (312) and a second adjusting block (313), one section of the second screw rod (312) is connected with the output end of the second power source (311), the second adjusting block (313) is sleeved at the other end of the second screw rod (312), the second adjusting block (313) is fixedly connected with the pressing plate (33), and a pressing plate origin sensor (111) and a pressing plate limit sensor (112) which are correspondingly arranged with the second adjusting block (313) are fixedly arranged on the upright post (11).
  5. 5. The intelligent material detector according to claim 1, wherein the first adjusting assembly (24) comprises a first power source (241), a driving wheel (242), a driven wheel (243), a synchronous belt, a first screw rod (245) and a first adjusting block (246), the first power source (241) is fixedly arranged on a first mounting plate (254), the first mounting plate (254) is vertically arranged on the support piece (23), a first sliding rail (247) is arranged on the first mounting plate (254), a first sliding block (248) is arranged on the first sliding rail (247), a first movable plate (255) is arranged on the first sliding block (248), the driving wheel (242) is connected with the output end of the first power source (241), the driving wheel (242) is synchronously connected with the driven wheel (243) through the synchronous belt, one end of the first screw rod (245) is connected with the driven wheel (243), the first adjusting block (246) is sleeved on the first screw rod (245), the first adjusting block (246) is arranged on the first sliding block (248), the first sliding block (248) is arranged on the first sliding block (255), the first sliding block (245) passes through the first mounting plate (254), the positioning induction plate is characterized in that a positioning induction sheet (250) extending downwards is arranged on the side edge of the first movable plate (255), a positioning induction mounting plate (251) extending downwards is arranged on the side edge of the first mounting plate (254), and a track origin sensor (252) and a track limit sensor (253) which are correspondingly arranged on the positioning induction mounting plate (251) are fixedly arranged.
  6. 6. The intelligent material detector according to claim 1, wherein the fifth adjusting component (55) comprises a fifth power source (551), a fifth screw rod (552), a fifth adjusting block (553), a fifth movable plate (554), a fifth front mounting plate (555) and a fifth rear mounting plate (556), the fifth power source (551) is fixedly mounted on the bottom plate (1), one end of the fifth screw rod (552) is connected with the output end of the fifth power source (551), the fifth adjusting block (553) is sleeved on the other end of the fifth screw rod (552), the fifth adjusting block (553) is mounted on the fifth movable plate (554), a first adjusting hole (557) is formed in the fifth movable plate (554), the first adjusting hole (557) is used for placing the fifth screw rod (552), the fifth front mounting plate (555) and the fifth rear mounting plate (556) are fixedly mounted on the bottom plate (1), a fifth sliding rail (558) is correspondingly mounted on the fifth front mounting plate (560), a fifth rear sliding block (561) which is correspondingly arranged with the fifth rear sliding rail (560) is arranged on the other surface of the fifth movable plate (554).
  7. 7. The intelligent material detector according to claim 6, wherein a shift sensing piece (562) is mounted on a side surface of the fifth movable plate (554), a shift sensing mounting plate (563) is disposed on a side surface of the fifth front mounting plate (555), and a shift origin sensor (564) and a shift limit sensor (565) which are disposed corresponding to the shift sensing piece (562) are disposed on the shift sensing mounting plate (563).
  8. 8. The intelligent material detector as claimed in claim 6, wherein the third adjusting assembly (53) comprises a third power source (531), a third screw rod (532), a third adjusting block (533), a third adjusting arm (534) and a third slider (535), one end of the third screw rod (532) is connected with the output end of the third power source (531), the third adjusting block (533) is sleeved at the other end of the third screw rod (532), the third adjusting block (533) is connected with the third slider (535), a third sliding rail (536) is arranged on the fifth movable plate (554), the third slider (535) is correspondingly mounted with the third sliding rail (536), one end of the third adjusting arm (534) is connected with the third adjusting block (533), the other end of the third adjusting arm (534) is connected with the front sensing needle (51), a second movable plate (554) is provided with a second sensing plate (566), and the third sensing plate (538) is correspondingly mounted with the front sensing plate (537).
  9. 9. The intelligent material detector as claimed in claim 8, wherein the fourth adjusting assembly (54) comprises a fourth power source (541), a fourth screw rod (542), a fourth adjusting block (543), a fourth adjusting arm (544) and a fourth slider (545), one end of the fourth screw rod (542) is connected with the output end of the fourth power source (541), the fourth adjusting block (543) is sleeved at the other end of the fourth screw rod (542), the fourth adjusting block (543) is connected with the fourth slider (545), a fourth sliding rail (546) is arranged on the fifth movable plate (554), the fourth slider (545) is correspondingly mounted with the fourth sliding rail (546), one end of the fourth adjusting arm (544) is connected with the fourth adjusting block (543), the other end of the fourth adjusting arm (544) is connected with the rear measuring needle (52), the fourth adjusting block (543) is mounted with a sensor value (547) passing through the second sensing hole (566), and the sensor value (547) is correspondingly mounted on the fifth movable plate (547).
  10. 10. The intelligent material detector according to claim 1, wherein the light source element (61) is provided with a limit rod (611) corresponding to the bearing mechanism (2), the sixth adjusting component (62) comprises a sixth power source (621), a sixth screw rod (622), a sixth adjusting block (623), a sixth sliding block (624), a sixth sliding rail, a sixth mounting plate (626) and a sixth mounting block (627), one end of the sixth screw rod (622) is connected with the output end of the sixth power source (621), the sixth adjusting block (623) is sleeved at the other end of the sixth screw rod (622), one end of the sixth mounting block (627) is provided with the light source element (61), the other end of the sixth mounting block (627) is connected with the sixth adjusting block (623), the sixth mounting plate (626) is fixedly mounted on the bottom plate (1), the sixth mounting plate (627) is provided with a sixth sliding block (624), and the sixth adjusting block (623) is provided with the sliding block (626) corresponding to the sixth sliding rail.

Description

Intelligent material detector Technical Field The application belongs to the technical field of patch electronic material equipment structures, and particularly relates to an intelligent material detector. Background In the production and processing process of electronic elements, the electronic elements (resistance, capacitance and inductance) packaged by the film are required to be measured and detected, so that the error materials are prevented, and the electronic elements are mainly tested under the condition of no film tearing, so that the tested elements are ensured to be qualified, and the product quality of factories is ensured. When the electronic material belt using the patch is measured, particularly for capacitor resistance and a silk-screen patch electronic material belt, the problem of material misplacement caused by inconsistency between a material object and a material tray in the patch electronic material belt is possibly caused, the difficulty of measuring the value is increased, and a scheme for solving the problem is needed. Disclosure of Invention Aiming at the defects of the prior art, the application provides the intelligent material detector, which realizes automatic detection of the patch electronic material belt by the combined action of the bearing mechanism, the camera mechanism, the needle measuring mechanism and the lighting mechanism in practical application, solves the problem of material error caused by inconsistent material objects and material trays, and reduces the difficulty of measuring values. In order to achieve the above purpose, the present application adopts the following technical scheme: An intelligent material detector, comprising: A bottom plate; The bearing mechanism comprises a fixed rail, an adjusting rail, a supporting piece and a first adjusting component, wherein the fixed rail and the adjusting rail are correspondingly installed, the fixed rail is fixedly installed above the bottom plate through the supporting piece, the adjusting rail is movably installed above the bottom plate through the first adjusting component, a material belt fixing component is arranged above the fixed rail, the material belt fixing component is movably installed on the bottom plate through a second adjusting component, and corresponding upper feeding wheels and lower feeding wheels are arranged on the material belt fixing component and the fixed rail; The camera mechanism is fixedly provided with an upright post, the top end of the upright post is provided with the camera mechanism, the camera mechanism comprises a mounting seat, and a silk-screen camera and a value measuring camera which are arranged on the mounting seat, and the silk-screen camera and the value measuring camera are correspondingly arranged above the bearing mechanism; The measuring needle mechanism comprises a front measuring needle, a rear measuring needle, a third adjusting assembly, a fourth adjusting assembly and a fifth adjusting assembly, wherein the front measuring needle and the rear measuring needle are installed in a matched mode and are arranged corresponding to the bearing mechanism, the front measuring needle, the rear measuring needle, the third adjusting assembly and the fourth adjusting assembly are movably connected with the bottom plate through the fifth adjusting assembly, the third adjusting assembly is used for adjusting the position of the front measuring needle, and the fourth adjusting assembly is used for adjusting the position of the rear measuring needle; The lighting mechanism comprises a light source element which is correspondingly arranged below the bearing mechanism, and the light source element is movably connected with the bottom plate through a sixth adjusting component. As an improvement of the intelligent material detector, the lower feeding wheel is fixedly arranged on the supporting piece, a first notch is formed in the fixed rail, a part of the lower feeding wheel is positioned in the first notch, the bearing mechanism further comprises an adjusting power source, a first driving wheel and a first power rod, the adjusting power source is fixedly arranged on the upright post, one end of the first power rod is connected with the output end of the adjusting power source, the other end of the first power rod is connected with the lower feeding wheel, and the first driving wheel is sleeved on the first power rod. As an improvement of the intelligent material detector, the material belt fixing assembly further comprises a pressing plate, a fixed mounting block, a second power rod and a second driving wheel, wherein the pressing plate is arranged above the fixed rail, the fixed mounting block is arranged above the pressing plate, the second power rod penetrates through the fixed mounting block, one end of the second power rod is provided with the second driving wheel, the other end of the second power rod is provided with the upper feeding wheel, the pressing plate is provided w