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CN-224216579-U - Device for manually checking casting blank quality in online thermal state

CN224216579UCN 224216579 UCN224216579 UCN 224216579UCN-224216579-U

Abstract

The utility model discloses a device for manually checking the quality of a casting blank in an on-line thermal state, and relates to the field of casting blank quality detection. The device for manually checking the quality of the casting blank in an on-line thermal state comprises an observation platform and an observation assembly arranged on the observation platform, wherein the observation assembly comprises a supporting piece, a telescope, an illumination piece and an industrial camera. This manual work is on-line thermal state inspection casting blank quality's device builds special observation platform through crossing the bridge at the play of blank, during the use, operating personnel is through starting industry camera, see through the telescope and observe the picture through the display screen and show, when seeing that there is the flaw in the display screen, start to shoot, and utilize the communication device who connects on the industry camera to transmit the flaw picture to outside image processing equipment, carry out image analysis through image processing equipment, thereby judge whether the casting blank is qualified, need not closely to observe, safer, the observation degree of difficulty is lower.

Inventors

  • HAN ZHIGUO
  • ZOU MING
  • ZHAO ZHANBIAO
  • WEI NING
  • CAI LEI
  • CHEN YOU

Assignees

  • 山西晋钢智造科技实业有限公司

Dates

Publication Date
20260508
Application Date
20250425

Claims (8)

  1. 1. The device for manually checking the quality of the casting blank in an on-line thermal state is characterized by comprising an observation platform (1) and an observation assembly (2) arranged on the observation platform (1), wherein the observation assembly (2) comprises; A support (21) fixedly mounted on the observation platform (1); The telescope (22) is detachably arranged on the support piece (21), and the telescope (22) is adjusted through the support piece (21) so that the telescope (22) can be opposite to the observation area; an illumination member (23) mounted on the support member (21) for supplementing light to an observation area; And the industrial camera (25) is arranged at the eyepiece end of the telescope (22) and used for shooting the observed content, and a communication port is arranged on the industrial camera (25) and used for being connected with a communication module to transmit the shooting picture of the industrial camera (25).
  2. 2. The device for manually checking the quality of casting blanks in an online thermal state is characterized in that a step ladder (13) is fixedly welded on one side of the observation platform (1), and a protective fence (12) is fixedly welded on the top of the observation platform (1).
  3. 3. The device for manually inspecting the quality of a casting blank in an online thermal state according to claim 1, wherein the supporting piece (21) comprises a fixed seat (211) fixedly installed on the observation platform (1), a supporting column (212) is rotatably arranged at the top of the fixed seat (211), and the telescope (22) is movably installed at the top of the supporting column (212).
  4. 4. The device for manually checking the quality of casting blanks on line in a thermal state according to claim 3, wherein a sliding rod (213) is movably inserted into the top end of the supporting column (212), a fixing bolt (215) for fixing the sliding rod (213) is connected to the outer wall of the top end of the supporting column (212) in a threaded manner, and the telescope (22) is rotatably connected to the sliding rod (213).
  5. 5. The device for manually inspecting the quality of a casting blank in an online thermal state according to claim 4, wherein the top of the sliding rod (213) is rotatably connected with a mounting seat (216), a clamping ring (217) is mounted on the top of the mounting seat (216) through a bolt, the telescope (22) is mounted between the mounting seat (216) and the clamping ring (217), and a locking bolt (218) for fixing the mounting seat (216) is connected to one side of the top of the sliding rod (213) in a threaded manner.
  6. 6. The device for manually inspecting the quality of a casting blank in an online thermal state according to claim 1, wherein a fixed clamping seat (24) is movably clamped at the eyepiece end of the telescope (22), the industrial camera (25) is fixedly arranged in the fixed clamping seat (24), and a display screen (252) capable of being opened in a turnover mode is arranged on the industrial camera (25).
  7. 7. The device for manually inspecting the quality of a casting blank in an online thermal state according to claim 3, wherein the two sides of the supporting column (212) are welded with supporting arms (214), the plurality of groups of illuminating elements (23) are arranged, and the plurality of groups of illuminating elements (23) are arranged on the supporting arms (214).
  8. 8. The device for manually inspecting the quality of a casting blank in an online thermal state according to claim 7, wherein the illuminating member (23) comprises a mounting ring (231) fixedly assembled on the supporting arm (214), a supporting frame (232) is rotatably arranged at the top of the mounting ring (231), and an LED spotlight (233) is rotatably arranged on the supporting frame (232).

Description

Device for manually checking casting blank quality in online thermal state Technical Field The utility model relates to the technical field of casting blank quality detection, in particular to a device for manually checking the casting blank quality in an on-line thermal state. Background In the steel continuous casting production process, the quality of a casting blank directly influences the performance and quality of subsequent steel products. Currently, when a continuous casting machine is in a continuous production state, the field environment is extremely severe, and factors such as high temperature, strong light, strong radiation, danger caused by equipment operation and the like exist, so that operators are difficult to approach a casting blank to perform quality inspection. Because the surface of the casting blank cannot be observed timely and closely, the defects of fine cracks, air holes, slag inclusion and the like on the surface of the casting blank are difficult to detect, and after the casting blank with the quality defects enters the next working procedure, the difficulty of product quality control can be increased, the product percent of pass is reduced, and the production cost is increased. Therefore, there is an urgent need for a device capable of safely and effectively inspecting the quality of a cast slab in a hot, on-line condition. Disclosure of utility model Aiming at the defects of the prior art, the utility model provides a device for manually checking the quality of a casting blank in an on-line thermal state, which solves the problems that in the existing steel continuous casting production process, the quality monitoring difficulty of the casting blank is high, the difficulty of product quality control is increased and the product percent of pass is reduced after the casting blank with quality defects enters the next working procedure. The device for manually checking the quality of the casting blank in an on-line thermal state comprises an observation platform and an observation assembly arranged on the observation platform, wherein the observation assembly comprises; The support piece is fixedly arranged on the observation platform; the telescope is detachably arranged on the support piece, and the telescope is adjusted through the support piece so that the telescope can be opposite to the observation area; The illumination piece is arranged on the support piece and is used for supplementing light to an observation area; The industrial camera is arranged at the eyepiece end of the telescope and used for shooting observation contents, and a communication port is arranged on the industrial camera and used for being connected with the wireless communication module to transmit the shooting pictures. Preferably, a step ladder is fixedly welded on one side of the observation platform, and a protective fence is fixedly welded on the top of the observation platform. Preferably, the support piece comprises a fixed seat fixedly installed on the observation platform, a support column is rotatably arranged at the top of the fixed seat, and the telescope is movably installed at the top of the support column. Preferably, the sliding rod is movably inserted into the top end of the supporting column, a fixing bolt for fixing the sliding rod is connected to the outer wall of the top end of the supporting column in a threaded mode, and the telescope is rotatably connected to the sliding rod. Preferably, the top of sliding rod rotates and is connected with the mount pad, the snap ring is installed through the bolt in mount pad top, the telescope install in between mount pad and the snap ring, the top one side threaded connection of sliding rod has the locking bolt that is used for fixed mount pad. Preferably, the eyepiece end of the telescope is movably clamped with a fixed clamping seat, the industrial camera is fixedly arranged in the fixed clamping seat, and a display screen capable of being turned and opened is arranged on the industrial camera. Preferably, the support arms are welded on two sides of the support column, the lighting elements are multiple groups, and the multiple groups of lighting elements are mounted on the support arms. Preferably, the lighting part comprises a mounting ring fixedly assembled on the supporting arm, a supporting frame is rotatably arranged at the top of the mounting ring, and an LED spotlight is rotatably arranged in the supporting frame. The utility model discloses a device for manually checking the quality of a casting blank in an on-line thermal state, which has the beneficial effects that a special observation platform is built on a blank-discharging bridge, when the device is used, an operator observes the casting blank through a telescope by starting an industrial camera and observes the picture through a display screen by starting the industrial camera, when a defect is seen in the display screen, shooting is started, the defect picture is transmitte