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CN-224216801-U - Wire harness structure of integrated wiring

CN224216801UCN 224216801 UCN224216801 UCN 224216801UCN-224216801-U

Abstract

The utility model discloses a wire harness structure of integrated wiring, which relates to the technical field of wire harnesses, and comprises a wire, a first connector and a second connector, wherein an integrated detector for detecting the wire is arranged on the first connector, a power supply branch circuit for supplying power to the integrated detector is arranged on the upper end surface of the first connector, the integrated detector comprises a base, an adjusting part and a display part, the base is detachably arranged on the wire, the display part is movably arranged on the base, the adjusting part is movably arranged on the display part, a temperature sensor and a voltage monitoring module are arranged in the base, and a display screen, a buzzer, a warning lamp and a controller are arranged on the adjusting part. The utility model has the advantages of real-time monitoring of temperature and voltage, rapid fault positioning and early warning, and solves the problems that the traditional wire harness is difficult to monitor the internal state in severe environments, time and labor are wasted in fault searching and an effective early warning mechanism is lacking.

Inventors

  • CHEN CHENG
  • JIN HONGBO

Assignees

  • 徐州双裕电子技术有限公司

Dates

Publication Date
20260508
Application Date
20250415

Claims (7)

  1. 1. The wire harness structure of the integrated wiring comprises a wire (1), a first connector (2) and a second connector (3), and is characterized in that an integrated detector (4) for detecting the wire (1) is arranged on the first connector (2); The power supply branch (201) for supplying power to the integrated detector (4) is arranged on the upper end face of the first connector (2), the integrated detector (4) comprises a base (401), an adjusting part (402) and a display part (403), the base (401) is detachably arranged on a lead (1), the display part (403) is movably arranged on the base (401), the adjusting part (402) is movably arranged on the display part (403), a temperature sensor (406) and a voltage monitoring module (404) are arranged in the base (401), and a display screen (4021), a buzzer (4022), a warning lamp (4023) and a controller (405) are arranged on the adjusting part (402).
  2. 2. The integrated wiring harness structure as claimed in claim 1, wherein the display portion (403) comprises a turntable (4031) and a first ear plate (4032), the first ear plate (4032) is fixedly mounted on an upper end surface of the turntable (4031), the turntable (4031) is mounted on an upper end surface of the base (401) and is rotatably connected with the upper end surface, and a threading hole (40311) is formed in the center of the turntable (4031).
  3. 3. The harness structure for integrated wiring according to claim 2, wherein the side end face of the turntable (4031) is provided with an annular flange (40315), and the base (401) is provided with an annular groove (4015) which is slidably fitted with the annular flange (40315).
  4. 4. The wire harness structure for integrated wiring according to claim 3, wherein a chute (40312) is provided on a side end surface of the annular flange (40315), a spring (40314) and a steel ball (40313) are provided in the chute (40312), the steel ball (40313) is elastically connected with the turntable (4031) through the spring (40314), and ball grooves (4014) matched with the steel balls (40313) are uniformly provided on a side end surface of the annular groove (4015).
  5. 5. The harness structure of integrated wiring as claimed in claim 4, wherein the lower single face of the display portion (403) is provided with a second ear plate (4024) which is mated with the first ear plate (4032), and the first ear plate (4032) and the second ear plate (4024) are provided with damping rotating shafts (4033) which are rotatably connected.
  6. 6. The harness structure of integrated wiring according to claim 1, wherein the front and rear sides of the base (401) are provided with protruding strips (4011).
  7. 7. The wiring harness structure for integrated wiring according to claim 1, wherein a buckle (4012) matched with the wire (1) is arranged on the lower end face of the base (401), a heat conducting sheet (4013) attached to the wire (1) is arranged on the lower end face of the buckle (4012), a temperature sensor (406) is fixedly arranged on the upper end of the heat conducting sheet (4013), and the heat conducting sheet (4013) is made of brass.

Description

Wire harness structure of integrated wiring Technical Field The utility model relates to the technical field of wire harnesses, in particular to an integrated wiring harness structure. Background In the application scenario of engineering vehicles, the stability and reliability of the electrical system is critical to ensure safe operation of the vehicle. Work vehicles are often required to operate under harsh environmental conditions, including extreme temperatures, shock, humidity, etc., which place greater demands on the harness system. Conventional wire harness structures are prone to failure in such environments, such as wire damage or short circuit problems due to excessive temperatures or voltage instability. However, existing wiring systems often lack effective monitoring mechanisms for these critical parameters, failing to provide timely pre-warning information, which greatly limits the ability to quickly respond and preventative maintenance. The wire harness structure in the prior art has the defects that the traditional wire harness structure is difficult to effectively monitor internal states (such as temperature and voltage) in real time, potential risk factors (such as overheat or voltage fluctuation) cannot be found in time, the possibility of serious faults is increased, when inspection or maintenance is needed, the traditional wiring system is complex in design, time and labor are wasted in finding fault lines, labor cost is increased, additional damage can be caused due to improper operation, an effective early warning mechanism is lacked, and once abnormal conditions (such as temperature rise or voltage instability) are generated, the faults are difficult to rapidly locate and corresponding measures are taken, so that the safety risk is increased. Disclosure of Invention The utility model aims to provide an integrated wiring harness structure, which has the advantages of monitoring temperature and voltage in real time, rapidly positioning faults and early warning, and solves the problems that the traditional wiring harness is difficult to monitor the internal state, time and labor are wasted in fault searching and an effective early warning mechanism is lacking in severe environments. In order to achieve the above purpose, the utility model provides a wire harness structure of integrated wiring, which comprises a wire, a first connector and a second connector, wherein an integrated detector for detecting the wire is arranged on the first connector; The up end of first joint is provided with the power supply branch road for integrated detector power supply, and integrated detector includes base, adjustment part and display part, and base detachable installs on the wire, and display part movable mounting is on the base, and adjustment part movable mounting is on the display part, is provided with temperature sensor, voltage monitoring module in the base, is provided with display screen, bee calling organ, warning light and controller on the adjustment part. Preferably, the display part comprises a rotary table and a first lug plate, wherein the first lug plate is fixedly arranged on the upper end surface of the rotary table, the rotary table is arranged on the upper end surface of the base and is rotationally connected with the upper end surface of the base, and a threading hole is formed in the center of the rotary table. Preferably, the side end face of the turntable is provided with an annular flange, and the base is provided with an annular groove in sliding fit with the annular flange. Preferably, a sliding groove is formed in the side end face of the annular flange, a spring and steel balls are arranged in the sliding groove, the steel balls are elastically connected with the turntable through the spring, and ball grooves matched with the steel balls are uniformly formed in the side end face of the annular groove. Preferably, a second lug plate matched with the first lug plate is arranged on the lower single face of the display part, and damping rotating shafts in rotary connection are arranged on the first lug plate and the second lug plate. Preferably, convex strips are arranged on the front side and the rear side of the base. Preferably, the lower terminal surface of base is provided with the buckle with wire complex, and the lower terminal surface of buckle is provided with the conducting strip with the wire laminating, and temperature sensor fixed mounting is in the upper end of conducting strip, and the conducting strip adopts brass to make. Compared with the prior art, the utility model has the following beneficial effects: 1. Through the synergism of temperature sensor, voltage monitoring module and controller in the integrated detector, combine display screen, bee calling organ and warning light, realized the real-time supervision to pencil voltage and temperature, when the monitoring value surpasses the threshold value of predetermineeing or voltage abnormal fluctuation, the