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CN-224217344-U - Precision annular rail dispensing assembly machine for flat transformer

CN224217344UCN 224217344 UCN224217344 UCN 224217344UCN-224217344-U

Abstract

The utility model discloses a precision annular rail dispensing assembly machine for a flat transformer, wherein a first magnetic core material sheet feeding mechanism is movably arranged above a magnetic core E sheet placing bin, a magnetic core I sheet placing bin and a feeding end of a magnetic core material sheet conveying mechanism, an annular rail conveying mechanism is arranged on one side of the magnetic core material sheet conveying mechanism, a second magnetic core material sheet feeding mechanism is movably arranged above a discharging end of the magnetic core material sheet conveying mechanism and a feeding end of the annular rail conveying mechanism, a dispensing mechanism and a magnetic core E sheet alternating mechanism are sequentially arranged on one side of the annular rail conveying mechanism along the conveying direction of the annular rail conveying mechanism, a magnetic core assembling mechanism is movably arranged above the annular rail conveying mechanism and the magnetic core E sheet alternating mechanism, a PCB feeding mechanism is movably arranged above the magnetic core E sheet alternating mechanism, and a flat transformer discharging mechanism is movably arranged above the discharging end of the annular rail conveying mechanism and a discharging conveying belt mechanism. The utility model has high processing efficiency and high processing precision.

Inventors

  • YUAN XIAOXIAO

Assignees

  • 东莞市三才自动化科技有限公司

Dates

Publication Date
20260508
Application Date
20250528

Claims (7)

  1. 1. The precise annular rail dispensing assembly machine for the flat-plate transformer is characterized by comprising a magnetic core E piece placing bin, a magnetic core I piece placing bin, a first magnetic core material piece feeding mechanism, a magnetic core material piece conveying mechanism, a second magnetic core material piece feeding mechanism, an annular rail conveying mechanism, a dispensing mechanism, a magnetic core E piece alternating mechanism, a PCB feeding mechanism, a magnetic core assembly mechanism, a flat-plate transformer discharging mechanism and a discharging conveyor belt mechanism; the magnetic core E piece placing bin is used for discharging magnetic core E pieces; the magnetic core I piece placing bin is used for discharging magnetic core I pieces; The first magnetic core material sheet feeding mechanism is movably arranged above the magnetic core E sheet placing bin, the magnetic core I sheet placing bin and the feeding end of the magnetic core material sheet conveying mechanism and is used for simultaneously grabbing and respectively placing the magnetic core E sheet and the magnetic core I sheet on the magnetic core E sheet placing bin and the magnetic core I sheet placing bin on the magnetic core material sheet conveying mechanism for conveying; The annular track conveying mechanism is arranged on one side of the magnetic core material sheet conveying mechanism, the second magnetic core material sheet feeding mechanism is movably arranged above the blanking end of the magnetic core material sheet conveying mechanism and the feeding end of the annular track conveying mechanism, and is used for simultaneously grabbing and respectively placing a magnetic core E sheet and a magnetic core I sheet on the magnetic core material sheet conveying mechanism on front and rear stations of a conveying jig of the annular track conveying mechanism for positioning; The magnetic core E sheet is firstly subjected to PCB site gluing and site gluing by the adhesive dispensing mechanism, then is grabbed by the magnetic core assembling mechanism and transferred to the magnetic core E sheet alternating mechanism, the PCB feeding mechanism grabs a piece of PCB and is placed on a PCB adhesive dispensing position of the magnetic core E sheet on the magnetic core E sheet alternating mechanism for assembly, and then the magnetic core E sheet adhered with the PCB is grabbed by the magnetic core assembling mechanism and is assembled with a magnetic core I sheet on the transmission jig to form a flat transformer; The blanking mechanism of the flat transformer is movably arranged above the blanking end of the annular track conveying mechanism and the blanking conveying belt mechanism and is used for grabbing and placing the assembled flat transformer on the blanking conveying belt mechanism for blanking.
  2. 2. The precise ring rail dispensing assembly machine for the flat transformer, as claimed in claim 1, is characterized in that two groups of the magnetic core E piece placing bin and the magnetic core I piece placing bin are arranged.
  3. 3. The precise annular rail dispensing assembly machine for the flat transformer of claim 1, wherein an electric blower device is further arranged among the magnetic core E piece placing bin, the magnetic core I piece placing bin and the magnetic core material piece conveying mechanism, and dust and static negative ions are removed from the magnetic core E piece and the magnetic core I piece through the electric blower in the feeding process of the first magnetic core material piece feeding mechanism.
  4. 4. The precise annular rail dispensing assembly machine for the flat transformer of claim 1, wherein two groups of dispensing mechanisms are arranged, and can simultaneously perform dispensing operation on magnetic core E pieces on two transmission jigs.
  5. 5. The precise annular rail glue dispensing assembly machine for the flat transformer, as claimed in claim 1, is characterized in that a CCD detection mechanism is further arranged between the glue dispensing mechanism and the magnetic core E piece alternating mechanism and used for detecting glue dispensing quality of the magnetic core E piece.
  6. 6. The precise ring rail dispensing assembly machine of the flat transformer of claim 1, wherein the magnetic core E sheet alternating mechanism exchanges magnetic core E sheets through two supports which are arranged in an up-down movable way.
  7. 7. The precise annular rail dispensing assembly machine for the flat transformer is characterized in that a lifting platform is movably arranged below the PCB feeding mechanism, the lifting platform is movably arranged on a linear guide rail driving module, a PCB feeding bin with an upper opening and a lower opening and a tray recycling bin are arranged above the other end of the linear guide rail driving module, the PCB feeding bin is used for stacking PCB trays from top to bottom, a group of lifting clamping modules are respectively arranged on two sides of the bottom of the PCB feeding bin, and the tray recycling bin is used for stacking empty trays from bottom to top.

Description

Precision annular rail dispensing assembly machine for flat transformer Technical Field The utility model relates to the technical field of transformer production lines, in particular to a precision annular rail glue dispensing assembly machine for a flat transformer. Background Transformers are devices that change ac voltage using the principle of electromagnetic induction, which are indispensable components in electrical and electronic equipment or systems, determining the quality of the voltage. The flat transformer is produced through superposition assembly, the magnetic core E piece is placed on the jig, then the magnetic core E piece is subjected to dispensing, then the PCB board is buckled on the magnetic core E piece, then the magnetic core I piece is subjected to dispensing, and finally the magnetic core I piece is buckled on the PCB board, so that superposition assembly production is completed, but the magnetic core E piece and the magnetic core I piece are required to be separated and dispensed respectively, and each magnetic core E piece is buckled on the corresponding magnetic core I piece independently, so that the processing efficiency is low, the processing precision is low, and the like. Disclosure of utility model The utility model aims to provide a precision annular rail glue dispensing assembly machine for a flat transformer, and aims to solve the technical problems of low processing efficiency and low processing precision caused by split glue dispensing and assembly of the flat transformer in the prior art. The technical scheme of the utility model is as follows: The utility model provides a precision ring rail point gum kludge of flat transformer, includes that magnetic core E piece places the storehouse, magnetic core I piece places the storehouse, first magnetic core material piece feed mechanism, magnetic core material piece transport mechanism, second magnetic core material piece feed mechanism, annular track transport mechanism, some gum machines constructs, magnetic core E piece alternate mechanism, PCB feed mechanism, magnetic core equipment constructs, flat transformer unloading mechanism and unloading conveyer belt mechanism; the magnetic core E piece placing bin is used for discharging magnetic core E pieces; the magnetic core I piece placing bin is used for discharging magnetic core I pieces; The first magnetic core material sheet feeding mechanism is movably arranged above the magnetic core E sheet placing bin, the magnetic core I sheet placing bin and the feeding end of the magnetic core material sheet conveying mechanism and is used for simultaneously grabbing and respectively placing the magnetic core E sheet and the magnetic core I sheet on the magnetic core E sheet placing bin and the magnetic core I sheet placing bin on the magnetic core material sheet conveying mechanism for conveying; The annular track conveying mechanism is arranged on one side of the magnetic core material sheet conveying mechanism, the second magnetic core material sheet feeding mechanism is movably arranged above the blanking end of the magnetic core material sheet conveying mechanism and the feeding end of the annular track conveying mechanism, and is used for simultaneously grabbing and respectively placing a magnetic core E sheet and a magnetic core I sheet on the magnetic core material sheet conveying mechanism on front and rear stations of a conveying jig of the annular track conveying mechanism for positioning; The magnetic core E sheet is firstly subjected to PCB site gluing and site gluing by the adhesive dispensing mechanism, then is grabbed by the magnetic core assembling mechanism and transferred to the magnetic core E sheet alternating mechanism, the PCB feeding mechanism grabs a piece of PCB and is placed on a PCB adhesive dispensing position of the magnetic core E sheet on the magnetic core E sheet alternating mechanism for assembly, and then the magnetic core E sheet adhered with the PCB is grabbed by the magnetic core assembling mechanism and is assembled with a magnetic core I sheet on the transmission jig to form a flat transformer; The blanking mechanism of the flat transformer is movably arranged above the blanking end of the annular track conveying mechanism and the blanking conveying belt mechanism and is used for grabbing and placing the assembled flat transformer on the blanking conveying belt mechanism for blanking. Further, the magnetic core E piece placing bin and the magnetic core I piece placing bin are provided with two groups. Further, still be provided with hairdryer device between storehouse, magnetic core I piece place storehouse and the magnetic core tablet transport mechanism are placed to magnetic core E piece and magnetic core I piece go out dust and remove static anion through the hairdryer to first magnetic core tablet feed mechanism material loading in-process. Furthermore, the dispensing mechanism is provided with two groups, and can simultaneously perfo