CN-224217348-U - Laser spot welding lead wire correcting device
Abstract
The utility model relates to the field of manufacturing of induction coils, in particular to a laser spot welding lead correction device which comprises a base, a driving unit, a bearing plate and a cutter holder assembly, wherein a guide rail extending in the vertical direction is arranged in the base, an upper sliding seat and a lower sliding seat are symmetrically and slidingly connected on the guide rail, the driving unit comprises two symmetrically arranged air cylinders, the end parts of piston rods of the air cylinders are connected with the corresponding sliding seats, the end faces of the bearing plate are provided with station grooves distributed in an array manner, openings penetrating through a plate body and limit grooves communicating the station grooves with the openings, the cutter holder assembly comprises an upper cutter holder and a lower cutter holder, a plurality of correction blocks are arranged at the bottom of the upper cutter holder, the tail ends of the correction blocks are wedge-shaped tips, the bearing plate is positioned between the upper cutter holder and the lower cutter holder, and the wedge-shaped tip movement paths of the correction blocks are matched with the opening positions of the bearing plate.
Inventors
- GUO XUEJUN
- NI XIAOMING
- GUO YINGSHENG
Assignees
- 浙江磁达电子科技有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20250424
Claims (7)
- 1. A laser spot welding lead correction device, comprising: the base is internally provided with a guide rail extending in the vertical direction, and an upper sliding seat and a lower sliding seat are symmetrically and slidingly connected on the guide rail; the driving unit comprises two symmetrically arranged air cylinders which are respectively arranged at two ends of the base, and the end parts of piston rods of the air cylinders are connected with corresponding sliding seats; The end face of the bearing plate is provided with station grooves distributed in an array manner, an opening penetrating through the plate body and a limit groove communicating the station grooves with the opening; A tool holder assembly, comprising: The bottom of the upper tool apron is provided with a plurality of correction blocks, and the tail ends of the correction blocks are wedge-shaped tips; A lower tool apron fixedly connected with the lower slide seat; The bearing plate is positioned between the upper cutter seat and the lower cutter seat, and the wedge-shaped tip movement path of the correction block corresponds to the position of the opening of the bearing plate.
- 2. The laser spot welding lead correction device according to claim 1, wherein the wedge-shaped tip of the correction block is of an equilateral triangle structure.
- 3. The laser spot welding lead wire correcting device according to claim 2, wherein the opening of the bearing plate is a strip-shaped through groove, the depth direction of the strip-shaped through groove is consistent with the moving direction of the correcting block, and the width of the strip-shaped through groove is larger than that of the correcting block.
- 4. The laser spot welding lead correction device of claim 3, wherein the bearing plate is further provided with a positioning hole, and the positioning hole penetrates through the bearing plate.
- 5. The laser spot welding lead correction device according to claim 4, wherein the upper sliding seat is provided with a guide rod matched with the positioning hole.
- 6. The laser spot welding lead correction device according to claim 5, wherein the upper sliding seat and the lower sliding seat are provided with a plurality of upright rods which are symmetrically arranged.
- 7. The laser spot welding lead correction device according to claim 2, wherein the width of the limiting groove is larger than the diameter of the lead.
Description
Laser spot welding lead wire correcting device Technical Field The utility model relates to the field of manufacturing of induction coils, in particular to a laser spot welding lead correction device. Background The inductor is used as one of three passive electronic basic elements in a circuit board of an electronic product, and is widely applied to the fields of consumer electronics, communication, industrial equipment, automobiles, new energy sources, internet of things and the like. Along with the rapid alternation of the Chinese communication technology and the large-scale construction of related industries such as the Internet of things, smart cities and the like, the market scale of the Chinese inductor rapidly develops. In order to meet the above application demands, the trend of the inductor is to be miniaturized, high-frequency and high-power. Under the trend of electronic products towards small, light and high performance, higher requirements are put on the reliability and integrated design of the inductor. The inductor mainly comprises a coil, a magnetic core and an electrode. The winding of the coil is critical to the quality of the inductor, and in the process of laser spot welding of the coil, the position of the opening of the coil lead cannot be unified, so that deviation can occur when the coil is matched with the lead frame, the machine adjustment is not facilitated, and the yield is low, as shown in fig. 1. Part of production lines depend on visual observation of operators and manual adjustment of lead positions, but manual intervention exists in that lead distance fluctuation range reaches +/-0.2 mm (spot welding allowable tolerance is +/-0.05 mm) due to correction force difference of different operators, and operation errors are easily caused by fatigue because manual intervention is needed for more than 200 times per shift. Disclosure of utility model Therefore, the utility model aims to provide the laser spot welding lead correction device which can be specially used for correcting leads and improve the qualification rate of products. In order to achieve the above purpose, the present utility model provides the following technical solutions: A laser spot welding lead correction device comprising: the base is internally provided with a guide rail extending in the vertical direction, and an upper sliding seat and a lower sliding seat are symmetrically and slidingly connected on the guide rail; the driving unit comprises two symmetrically arranged air cylinders which are respectively arranged at two ends of the base, and the end parts of piston rods of the air cylinders are connected with corresponding sliding seats; The end face of the bearing plate is provided with station grooves distributed in an array manner, an opening penetrating through the plate body and a limit groove communicating the station grooves with the opening; A tool holder assembly, comprising: The bottom of the upper tool apron is provided with a plurality of correction blocks, and the tail ends of the correction blocks are wedge-shaped tips; A lower tool apron fixedly connected with the lower slide seat; The bearing plate is positioned between the upper cutter seat and the lower cutter seat, and the wedge-shaped tip movement path of the correction block corresponds to the position of the opening of the bearing plate. The utility model further provides that the wedge-shaped tip of the correction block is of an equilateral triangle structure. The utility model is further characterized in that the opening of the bearing plate is a strip-shaped through groove, the depth direction of the strip-shaped through groove is consistent with the moving direction of the correction block, and the width of the opening is larger than that of the correction block. The utility model is further arranged that the bearing plate is also provided with a positioning hole, and the positioning hole penetrates through the bearing plate. The utility model is further characterized in that the upper sliding seat is provided with a guide rod matched with the positioning hole. The utility model is further characterized in that a plurality of upright posts which are symmetrically arranged are arranged on the upper sliding seat and the lower sliding seat. The utility model is further arranged that the width of the limit groove is larger than the diameter of the lead. Compared with the defects in the prior art, the utility model has the beneficial effects that: The device utilizes the correction block to squeeze the leads at two sides through the cooperation of the upper cutter holder and the lower cutter holder, and can effectively correct the coil leads, thereby improving the quality and the reliability of coil products. By unifying the positions of the leads, the precision and consistency of laser spot welding are greatly improved. Drawings FIG. 1 is a schematic diagram of a coil to be corrected; FIG. 2 is a schematic diagram of the corrected coil