CN-224219409-U - Fruit juice burst bead pouring device
Abstract
The utility model discloses a fruit juice bursting bead pouring device which comprises a piston, a piston template, a pouring template, a three-way valve rod and a discharging template, wherein a piston material sucking hole is formed in the piston template, the lower end of the piston is movably connected in the piston material sucking hole, the lower surface of the piston template is connected with the upper surface of the pouring template, at least one pouring valve hole is transversely formed in the pouring template, the three-way valve rod is movably arranged in the pouring valve hole, the three-way valve rod comprises a valve rod main body, a valve rod material sucking hole and a valve rod for pouring, and the discharging template adopts a one-to-two double pouring structure. The pouring device can realize quick and massive pouring operation, and can pour out a large amount of juice explosion beads in a short time. The device has simple structure, is simple and convenient to operate, requires fewer auxiliary devices, and reduces the probability of equipment failure. Compared with the existing pouring device, the pouring speed of the juice explosion bead pouring device can be improved by two times, and the production efficiency of the juice explosion bead is greatly improved.
Inventors
- YIN FENZHONG
- JIANG WENQIANG
Assignees
- 常州金马包装机械有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20241231
Claims (10)
- 1. The fruit juice explosion pouring device is characterized by comprising a piston (1), a piston template (2), a pouring template (3), a three-way valve rod (4) and a discharging template (5), wherein a plurality of piston material sucking holes (21) penetrating through the upper surface and the lower surface of the piston template are formed in the piston template (2), the lower end of the piston (1) is movably connected in the piston material sucking holes (21), the lower surface of the piston template (2) is connected with the upper surface of the pouring template (3), and the lower surface of the pouring template (3) is connected with the upper surface of the discharging template (5); Two adjacent sides of the four longitudinal sides of the pouring template (3) are respectively a valve hole side (37) and a pouring side (38), at least one pouring valve hole (31) is transversely arranged in the pouring template (3), the opening of the pouring valve hole (31) is positioned on the valve hole side (37), a pouring suction hole (32) communicated with the piston suction hole (21) is arranged at the upper part of the pouring valve hole (31), a pouring discharge hole (33) penetrating through the lower surface of the pouring template (3) and corresponding to the pouring suction hole (32) is arranged at the lower part of the pouring valve hole (31), at least one side pouring hole (34) penetrating through to the pouring side is arranged at one side of the pouring valve hole (31), when more than two pouring valve holes (31) are arranged, a valve hole (36) communicated with two adjacent pouring holes corresponding to the side pouring holes (34) are arranged on the side of the pouring valve hole (31), and a valve rod (4) is movably arranged in the pouring valve hole (31); The three-way valve rod (4) comprises a valve rod main body (41), a valve rod suction hole (42) and a valve rod pouring hole (43), wherein a plurality of valve rod suction holes (42) and valve rod pouring holes (43) are arranged on the valve rod main body (41) at intervals, the valve rod suction hole (42) comprises a valve rod suction transverse hole (421) and a valve rod suction longitudinal hole (422), the valve rod suction transverse hole (421) transversely penetrates through the front side surface and the rear side surface of the valve rod main body along the direction perpendicular to the axial direction of the valve rod, the valve rod suction longitudinal hole (422) upwards penetrates through the upper side surface of the valve rod main body from the middle part of the valve rod suction transverse hole (421), and the valve rod suction transverse hole (421) and the valve rod suction longitudinal hole (422) longitudinally penetrate through the upper side surface and the lower side surface of the valve rod main body along the direction perpendicular to the axial direction of the valve rod; the discharging template (5) comprises a discharging template input surface (51) and a discharging template output surface (52), the discharging template input surface (51) is the upper surface of the discharging template (5), a plurality of discharging pouring grooves (53) are formed in the discharging template input surface (51), discharging pouring holes (54) penetrating through the discharging template output surface are formed in two ends of each discharging pouring groove (53), a material receiving portion (55) is arranged in the middle of each discharging pouring groove, and the material receiving portion (55) corresponds to and is communicated with the pouring discharging holes (33) of the pouring template (3).
- 2. The juice blast casting device according to claim 1, wherein the width of the discharge casting groove (53) is smaller than the diameters of the casting discharge hole (33) and the discharge casting discharge hole (54), the material receiving part is of a half-hole structure, the bottom surface of the material receiving part is flat with the bottom surface of the discharge casting groove (53), and the shape of the material receiving part is matched with the shape of the casting discharge hole (33).
- 3. The juice blast casting device according to claim 1, characterized in that a plurality of discharge casting grooves (53) on the discharge die plate input surface (51) are distributed at intervals, so that each discharge casting outlet (54) of the discharge die plate output surface (52) forms a regular array arrangement.
- 4. The fruit juice pop casting device according to claim 1, characterized in that a side or periphery of the discharge die plate (5) is provided with a discharge die plate fixing hole (56) penetrating through the discharge die plate input surface (51) and the discharge die plate output surface (52).
- 5. The juice blast pouring device according to claim 1, characterized in that a discharge die plate annular protrusion (57) is provided around a discharge pouring outlet (54) on the discharge die plate output face (52), and a discharge die plate outer edge protrusion (58) is provided around the discharge die plate output face (52).
- 6. The juice burst bead casting device according to claim 1, wherein the valve rod suction hole (42) and the valve rod casting hole (43) penetrate through valve core positions of the valve rod main body (41), the direction of the valve rod suction longitudinal hole (422) is perpendicular to the direction of the valve rod suction transverse hole (421), the direction of the valve rod suction longitudinal hole (422) is parallel to the direction of the valve rod casting hole (43), and the aperture of the valve rod suction hole (42) is larger than the aperture of the valve rod casting hole (43).
- 7. The juice-and-pop pouring device according to claim 1, wherein one or more valve rod spacing parts (44) which do not contain the valve rod suction holes (42) and the valve rod pouring holes (43) are arranged on the valve rod main body (41), a valve rod connecting part (45) is arranged at one end of the valve rod main body (41), when more than two pouring valve holes (31) are arranged, one three-way valve rod (4) is arranged in each pouring valve hole (31), and each three-way valve rod (4) forms a valve rod group (46) through a valve rod connecting piece (47) arranged at the valve rod connecting part (45).
- 8. The fruit juice blast pouring device according to claim 1, characterized in that when more than two pistons (1) are provided, a piston connecting piece (12) is arranged at the upper end of the pistons (1), the piston connecting piece (12) forms a plurality of pistons into a piston group (11), and a piston fixing piece (13) is arranged at the upper end of the piston group (11).
- 9. The juice-processing bead-blasting pouring device according to claim 2, wherein a plurality of pouring suction holes (32) and pouring discharge holes (33) are formed in a single pouring valve hole (31), each pouring suction hole (32) corresponds to one piston suction hole (21), each pouring discharge hole (33) corresponds to one or two discharge pouring discharge holes (54), the number of valve rod suction holes (42) and valve rod pouring holes (43) formed in a three-way valve rod (4) in the pouring valve hole (31) is the same as that of the pouring suction holes (32), the distances between two adjacent valve rod suction holes (42) and valve rod pouring holes (43) are equal, the number of side pouring holes (34) is the same as that of the pouring suction holes (32), and each side pouring hole (34) corresponds to one pouring suction hole (32).
- 10. The fruit juice blast pouring device according to claim 9, characterized in that a plurality of mutually parallel pouring valve holes (31) are formed in the pouring template (3), one three-way valve rod (4) is arranged in each pouring valve hole (31), and the number of through holes (36) between two adjacent pouring valve holes (31) is the same as that of the side pouring holes (34) and corresponds to one.
Description
Fruit juice burst bead pouring device Technical Field The utility model belongs to the field of bead blasting production equipment, and particularly relates to a fruit juice bead blasting pouring device. Background The juice bursting beads are bursting beads containing juice, so that the juice can be burst out in the process of biting in the mouth when being eaten, and the juice is deeply favored by customers. In the production process of the juice bursting beads, a casting machine is required to drop rated juice-containing materials into forming liquid for preforming, and then the subsequent process is carried out. The rate of casting thus determines the rate of production of the juice pop. The pouring machine is core equipment for producing the juice explosion beads and generally comprises a pouring motor, a pouring device, a moving device, a control device, a fixing device and the like, wherein the pouring speed of the pouring device is the pouring speed of the whole pouring machine. But however The existing pouring device is low in pouring speed, the production speed of the juice explosion beads is severely restricted, the existing pouring device is complex in structure, various in components and multiple in operation control steps, faults occur easily during production, shutdown maintenance is needed, and production efficiency is also affected. Disclosure of Invention The utility model aims to provide a fruit juice bursting bead pouring device based on the prior art, which has the advantages of exquisite design, simple structure, convenience in use and the like, and can greatly improve the production efficiency of the fruit juice bursting beads. The technical scheme of the utility model is as follows: The fruit juice explosion pouring device comprises a piston, a piston template, a pouring template, a three-way valve rod and a discharging template, wherein a plurality of piston material sucking holes penetrating through the upper surface and the lower surface of the piston template are formed in the piston template, the lower end of the piston is movably connected in the piston material sucking holes, and the lower surface of the piston template is connected with the upper surface of the pouring template; The upper part of the pouring valve hole is provided with a pouring suction hole communicated with the piston suction hole, the lower part of the pouring valve hole is provided with a pouring discharge hole corresponding to the pouring suction hole and penetrating the lower surface of the pouring template, and one side edge of the pouring valve hole is provided with at least one side edge pouring hole penetrating to the side edge of the pouring material; The three-way valve rod comprises a valve rod main body, a valve rod suction hole and a valve rod pouring hole, and a plurality of valve rod suction holes and valve rod pouring holes are arranged on the valve rod main body at intervals; the valve rod suction hole comprises a valve rod suction transverse hole and a valve rod suction longitudinal hole, wherein the valve rod suction transverse hole transversely penetrates through the front side surface and the rear side surface of the valve rod main body along the direction perpendicular to the valve rod axial direction, the valve rod suction longitudinal hole upwards penetrates through the upper side surface of the valve rod main body from the middle part of the valve rod suction transverse hole, and the valve rod suction transverse hole and the valve rod suction longitudinal hole form a three-way structure on the valve rod main body; The discharging template comprises a discharging template input surface and a discharging template output surface, wherein the discharging template input surface is the upper surface of the discharging template, a plurality of discharging pouring grooves are formed in the discharging template input surface, discharging pouring holes penetrating through the discharging template output surface are formed in two ends of each discharging pouring groove, and a material receiving part is arranged in the middle of each discharging pouring groove and corresponds to and is communicated with the pouring discharging holes of the corresponding pouring template. In a preferred scheme, the width of the discharge pouring grooves is smaller than the diameters of the pouring discharging holes and the discharge pouring discharging holes, the material receiving part is of a half-hole structure, the bottom surface of the material receiving part is flat with the bottom surface of the discharge pouring grooves, the shape of the material receiving part is matched with the shape of the pouring discharging holes, and the plurality of discharge pouring grooves on the input surface of the discharge template are distributed at intervals, so that the discharge pouring discharging holes on the output surface of the discharge template form regular array arrangement. In a preferred scheme, a discharge te