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CN-224222128-U - Hydrops clearance and rust-proof system suitable for take grooved gear to assist board

CN224222128UCN 224222128 UCN224222128 UCN 224222128UCN-224222128-U

Abstract

The utility model discloses a liquid accumulation cleaning and rust preventing system suitable for a gear auxiliary plate with a groove, which solves the problem that when the gear auxiliary plate with the groove is subjected to rust preventing treatment, cleaning liquid possibly accumulates in the cleaned gear auxiliary plate with the groove, and rust preventing liquid is diluted in the process of spraying the rust preventing liquid, so that the rust preventing effect of the rust preventing liquid is poor.

Inventors

  • WANG RUIFENG
  • XUE LELE
  • YANG CHENGUANG

Assignees

  • 陕西法士特齿轮有限责任公司

Dates

Publication Date
20260512
Application Date
20250320

Claims (10)

  1. 1. The effusion cleaning and rust-preventing system suitable for the gear auxiliary plate with the groove is characterized by comprising a cleaning machine body (1), a drying pretreatment module (2), a drying module (3), a rust-preventing spraying module (4), a drying post-treatment module (5) and a controller (6); The cleaning machine body (1) comprises a fixed bracket and an electric conveying chain plate; the drying pretreatment module (2), the drying module (3), the rust-proof spraying module (4) and the drying post-treatment module (5) are sequentially and fixedly connected to a fixed support of the cleaning machine body (1), and the working ends are respectively arranged on the electric conveying chain plates; The cleaning machine comprises a cleaning machine body (1), a drying pretreatment module (2), a drying module (3), an antirust spraying module (4) and a drying post-treatment module (5) which are all electrically connected with a controller (6).
  2. 2. The effusion cleaning and rust preventing system suitable for grooved gear auxiliary plates according to claim 1, wherein the pre-drying treatment module (2) comprises a cleaning assembly (201), a rinsing assembly (202) and a drying assembly (203), the cleaning assembly (201), the rinsing assembly (202) and the drying assembly (203) are sequentially connected to a fixed support of the cleaning machine body (1) through supports, working ends of the cleaning assembly (201), the rinsing assembly (202) and the drying assembly (203) are all arranged on an electric conveying chain plate of the cleaning machine body (1), and the cleaning assembly (201), the rinsing assembly (202) and the drying assembly (203) are all connected with the controller (6).
  3. 3. The system for cleaning and rust prevention of liquid accumulation suitable for grooved gear auxiliary plates according to claim 2, characterized in that said cleaning assembly (201) comprises a water tank, a water pipe, an electrically controlled water spray head, a cleaning tank and a gear auxiliary plate sensor a; The water tank is fixedly connected to a fixed support of the cleaning machine body (1), one end of the water pipe is arranged at the bottom of the water tank, and the other end of the water pipe penetrates through the cleaning tank to be connected with the electric control water spray head; the electric control water spray head is connected to a fixed support of the cleaner body (1) through a support, and is arranged relative to an electric transmission chain plate of the cleaner body (1); The bottom of the cleaning box is opened, the bottom of the cleaning box is fixedly connected to a fixed support of the cleaning machine body (1), two sides of the bottom of the cleaning box are positioned at two sides of the electric conveying chain plate, the water pipe penetrates through one side wall of the cleaning box to extend into the cleaning box, and the electric control water spray head and the support are arranged in the cleaning box; The gear auxiliary plate sensor a is fixedly connected to the inner wall of the cleaning box, and the electric control water spray head and the gear auxiliary plate sensor a are both connected with the controller (6).
  4. 4. A liquid accumulation cleaning and rust preventing system suitable for grooved gear auxiliary plate according to claim 3, characterized in that said rinsing assembly (202) comprises a cleaning agent solution tank, a cleaning agent solution pipe, an electrically controlled cleaning agent solution spray head, a rinsing tank and a gear auxiliary plate sensor b; The cleaning agent solution box is fixedly connected to a fixed support of the cleaning machine body (1), one end of the cleaning agent solution pipe is arranged at the bottom of the cleaning agent solution box, and the other end of the cleaning agent solution pipe penetrates through the rinsing box to be connected with the electric control cleaning agent solution spray head; The electric control cleaning agent solution spray head is connected to a fixed support of the cleaner body (1) through a support, and is arranged relative to an electric conveying chain plate of the cleaner body (1); The bottom of the rinsing box is opened, the bottom of the rinsing box is fixedly connected to a fixed support of the cleaner body (1), two sides of the bottom of the rinsing box are positioned on two sides of the electric conveying chain plate, the cleaning agent solution pipe penetrates through one side wall of the rinsing box to extend into the rinsing box, and the electric control cleaning agent solution spray head and the support are arranged in the rinsing box; The gear auxiliary plate sensor b is fixedly connected to the inner wall of the cleaning box, and the electric control cleaning agent solution spray head and the gear auxiliary plate sensor b are connected with the controller (6).
  5. 5. The effusion cleaning and rust prevention system for grooved gear auxiliary plates according to claim 2, wherein said blow-dry assembly (203) comprises a first high speed fan, a first air duct, a plurality of first air knife cavities, and a gear auxiliary plate sensor c; The first high-speed fan is fixedly connected to the fixed support of the cleaner body (1), and the air outlet end of the first high-speed fan is connected with the input end of the first air supply pipe; The first air supply pipe is a pipeline with one input end and a plurality of output ends, and each output end is respectively connected with an air inlet of the first air knife cavity; The plurality of first air knife cavities and the gear auxiliary plate sensor c are connected to a fixed bracket of the cleaner body (1) through brackets; the air outlet of the first air knife cavity is arranged opposite to an electric conveying chain plate of the cleaner body (1); the first high-speed fan and the gear auxiliary plate sensor c are connected with the controller (6).
  6. 6. The system for cleaning and rust preventing the accumulated liquid of the gear auxiliary plate with the groove according to claim 5, wherein the projections of the air outlets of the plurality of first air knife cavities on the horizontal plane are perpendicular to the moving direction of the movable conveying chain plate, the included angle between the movable conveying chain plate and the vertical direction is 10-20 degrees, and the movable conveying chain plate is opposite to the electric conveying chain plate of the cleaner body (1).
  7. 7. The effusion cleaning and rust preventing system suitable for grooved gear auxiliary plates according to claim 1, characterized in that the drying module (3) comprises a drying box, a heating pipe and a gear auxiliary plate sensor d; The bottom opening of stoving case, bottom fixed connection are on the fixed bolster of cleaning machine organism (1), and the bottom both sides are located the both sides of electronic conveying link joint, and stoving incasement wall connection heating pipe, gear assist board inductor d, heating pipe, gear assist board inductor d all are connected controller (6).
  8. 8. The effusion cleaning and rust preventing system suitable for the gear auxiliary plate with the groove according to claim 1, wherein the rust preventing spray module (4) comprises a rust preventing liquid tank (401), a first rust preventing liquid conveying pipe (402), a water pump (403), a filter (404), a plurality of conical nozzles (405), a drain valve (406), a second rust preventing liquid conveying pipe (407), a liquid return disc (408), a gear auxiliary plate sensor e (409) and a rust preventing spray tank (410); the anti-rust liquid tank (401) is fixedly connected to a fixed support of the cleaner body (1), the bottom of the anti-rust liquid tank (401) is connected with the input end of the water pump (403) through a first anti-rust liquid conveying pipe (402), and the output end of the water pump (403) is sequentially connected with the filter (404), a second anti-rust liquid conveying pipe (407) and a plurality of conical nozzles (405); The bottom of the antirust spraying box (410) is opened, the bottom of the antirust spraying box is fixedly connected to a fixed support of the cleaner body (1), two sides of the bottom of the antirust spraying box are positioned on two sides of the electric conveying chain plate, and the plurality of conical nozzles (405) and the gear auxiliary plate sensor e (409) are fixedly connected to the inner wall of the antirust spraying box (410); The liquid return disc (408) is arranged on a fixed support of the cleaner body (1) and is arranged opposite to the bottom opening of the antirust spray box (410); the bottom of the antirust liquid tank (401) is connected with the drain valve (406); the water pump (403) and the gear auxiliary plate sensor e (409) are connected with the controller (6).
  9. 9. The effusion cleaning and rust preventing system for grooved gear auxiliary plates according to claim 1, wherein the post-drying treatment module (5) comprises a second high-speed fan, a second blast pipe, a plurality of second air knife cavities and a gear auxiliary plate sensor f; The second high-speed fan is fixedly connected to the fixed support of the cleaner body (1), and the air outlet end of the second high-speed fan is connected with the input end of the second air supply pipe; The second air supply pipe is a pipeline with one input end and a plurality of output ends, and each output end is respectively connected with an air inlet of the second air knife cavity; The plurality of second air knife cavities and the gear auxiliary plate sensor f are connected to a fixed bracket of the cleaner body (1) through brackets; The air outlet of the second air knife cavity is arranged opposite to the electric conveying chain plate of the cleaner body (1); The second high-speed fan and the gear auxiliary plate sensor f are connected with the controller (6).
  10. 10. The effusion cleaning and rust preventing system suitable for the grooved gear auxiliary plate according to claim 9, wherein the projections of the air outlets of the second air knife cavities on the horizontal plane are perpendicular to the moving direction of the movable conveying chain plate, the included angle between the movable conveying chain plate and the vertical direction is 10-20 degrees, and the movable conveying chain plate is opposite to the electric conveying chain plate of the cleaner body (1).

Description

Hydrops clearance and rust-proof system suitable for take grooved gear to assist board Technical Field The utility model relates to gear rust prevention equipment, in particular to a effusion cleaning and rust prevention system suitable for a gear auxiliary plate with a groove. Background In the automobile part industry, the cleanliness of finished parts is guaranteed after the finished parts are machined, so that the finished parts are very important to part cleaning, but in order to improve the compatibility of the parts to be cleaned, a domestic/foreign passing-through type cleaning machine generally sacrifices the drying performance of the parts, especially, a gear auxiliary plate with a groove cannot be dried, cleaning liquid is easily accumulated in the groove auxiliary plate, the parts are easy to rust during the storage period, a cleaning station and a rinsing station of equipment are easy to generate rust, due to the problem of liquid channeling, an antirust agent originally added into the rinsing station cannot have a good antirust effect, especially when the environment in summer is in high temperature and high humidity, the parts are corroded more rapidly, the common antirust period in summer is about 5 days, the rust not only affects the product quality, but also affects the shutdown of an assembly line, and a large amount of resources are needed to remove rust, so that the machining cost is increased. Patent CN109382355A discloses a zero class product washs drying device, including frame, helical drum, rinsing liquid case, rust-resistant liquid case and air heater, helical drum set up in the frame to be the level rotation, rinsing liquid case, rust-resistant liquid case and air heater all set up in the frame, be equipped with rinsing district, rust-resistant district and stoving district in proper order from the feed end to the discharge end in the helical drum, all be equipped with the shower nozzle through pipeline intercommunication rinsing liquid case and rust-resistant liquid case respectively in rinsing district and the rust-resistant district, be equipped with the water pump on the pipeline of shower nozzle intercommunication, the air heater passes through pipeline and stoving district intercommunication. The spiral roller is used for pushing the product parts forward, and the product parts sequentially pass through the rinsing, rust-proof treatment and drying areas, so that the product can finally meet the standard required in the cleaning process, and the original multiple devices are integrated into a whole for operation, thereby reducing the occupied space of the multiple devices, repeated operation procedures and the increase of labor cost. Patent CN109382355A discloses a metal part cleaning system, in which a conveyor belt sequentially passes through a cleaning liquid spraying part, an ultrasonic cleaning part, an antirust liquid spraying part, a high-temperature drying part, an antirust spraying part and a blowing part. The cleaning liquid spraying part is provided with a plurality of cleaning liquid spraying units positioned above and below the conveyor belt, the ultrasonic cleaning part is provided with an ultrasonic cleaning tank for ultrasonic cleaning, the antirust liquid spraying part is provided with a plurality of antirust liquid spraying units positioned above and below the conveyor belt, the high-temperature drying part circularly introduces high-temperature gas from the outside, the antirust spraying part is provided with an upper antirust spray head unit and a lower antirust spray head unit which are specially designed, and the blow-drying part is provided with an air outlet blow-drying fan with a narrow neck and a narrow opening. The rust prevention of the two patents is realized by cleaning, rust prevention and drying, but in actual use, the gear auxiliary plate with the groove is still easy to store cleaning liquid in the groove auxiliary plate after cleaning, and the rust prevention liquid is diluted in the process of spraying the rust prevention liquid, so that the rust prevention effect of the rust prevention liquid is poor. Disclosure of utility model The utility model aims to solve the problem that rust prevention effect of rust prevention liquid is poor due to dilution of the rust prevention liquid in the process of spraying the rust prevention liquid because cleaning liquid possibly stores in the cleaned groove auxiliary plate when the groove auxiliary plate with the groove is subjected to rust prevention treatment, and provides a liquid accumulation cleaning and rust prevention system suitable for the groove gear auxiliary plate. In order to achieve the above purpose, the present utility model adopts the following technical scheme: The effusion cleaning and rust-preventing system suitable for the gear auxiliary plate with the groove is characterized by comprising a cleaning machine body, a pre-drying treatment module, a drying module, a rust-preventing spra