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CN-224222533-U - Automatic oiling lubricating device based on intelligent control

CN224222533UCN 224222533 UCN224222533 UCN 224222533UCN-224222533-U

Abstract

The utility model relates to the field of stamping forming lubrication, and discloses an automatic oiling lubricating device based on intelligent control, which comprises an oiling device and a lubricating hydraulic system communicated with the oiling device, wherein the oiling device comprises a fixing frame, an oil cavity is arranged between the fixing frames, atomized oil sprays are arranged at the bottom of the oil cavity in an array mode, an adjusting valve is arranged at the top of the oil cavity, an upper felt roller and a lower felt roller are sequentially arranged below the atomized oil sprays, an aluminum material of the upper felt roller and the lower felt roller are positioned between the upper felt roller and the lower felt roller, an oil receiving box is obliquely arranged at the bottom of the fixing frame and positioned below the lower felt roller, the lubricating hydraulic system comprises an oil tank, the oil receiving box is communicated with the oil tank, a hydraulic pump is arranged at the top of the oil tank, and a closed loop circulation is formed between the oil cavity, the oil receiving box and the oil tank. The utility model can solve the problems of uneven oil quantity control and serious oil waste in the prior art.

Inventors

  • CHEN SIQI

Assignees

  • 重庆至信实业股份有限公司

Dates

Publication Date
20260512
Application Date
20250429

Claims (10)

  1. 1. The automatic oiling lubricating device based on intelligent control is characterized by comprising an oiling device arranged at the discharge end of a gasket machine and a lubricating hydraulic system communicated with the oiling device, wherein the oiling device comprises fixing frames, oil cavities are arranged between the fixing frames, atomized oil sprays used for spraying lubricating oil are arranged at the bottoms of the oil cavities in an array mode, regulating valves used for regulating the oil quantity are arranged at the tops of the oil cavities, an upper felt roller and a lower felt roller used for smearing the lubricating oil on the surface of an aluminum product are sequentially arranged below the atomized oil sprays, the aluminum product is located between the upper felt roller and the lower felt roller, the atomized oil sprays, the upper felt roller and the lower felt roller are used for conducting lubricating treatment on the aluminum product in a cooperative mode, an oil receiving box used for recovering the lubricating oil is obliquely arranged at the bottoms of the fixing frames and is located below the lower felt roller, the lubricating hydraulic system comprises an oil tank used for storing the lubricating oil, the oil receiving box is communicated with the oil tank, and a hydraulic pump used for conveying the lubricating oil to the oil cavity is arranged at the top of the oil tank, and a closed loop circulation is formed between the oil receiving box and the oil receiving box.
  2. 2. The intelligent control-based automatic oiling and lubricating device according to claim 1, wherein the inclination angle alpha between the oil receiving box and the fixing frame is 94-96 degrees.
  3. 3. The intelligent control-based automatic oiling and lubricating device is characterized in that a clamping groove for clamping the upper felt roller is formed in the inner side of the fixing frame, bearings are arranged at two ends of the upper felt roller and are clamped in the clamping groove, a spring fixing rod for positioning the position of the upper felt roller is arranged between the upper felt roller and the bottom of the oil cavity, and two ends of the lower felt roller are connected with the fixing frame through the bearings.
  4. 4. The intelligent control-based automatic oiling and lubricating device according to claim 3, wherein the longitudinal length of the clamping groove is 20-30 mm, and the telescopic length of the spring fixing rod is 30-50 mm.
  5. 5. The intelligent control-based automatic oiling and lubricating device according to claim 1, wherein the number of atomized oil sprays is 20-40.
  6. 6. The intelligent control-based automatic oiling and lubricating device according to claim 1, wherein the fixing frame is located in the middle of the oil receiving box, and the length of the oil receiving box is 500-1000 mm, the width of the oil receiving box is 80-200 mm, and the depth of the oil receiving box is 40-60 mm.
  7. 7. The intelligent control-based automatic oiling and lubricating device is characterized in that an oil inlet is formed in the joint of the fixing frame and the oil cavity, and the oil cavity is communicated with the oil tank through the oil inlet.
  8. 8. The intelligent control-based automatic oiling and lubricating device is characterized in that an oil drain port is arranged at the bottom of the oil receiving box, the oil drain port is positioned at the front end of the oil receiving box, and a ball valve connector is arranged in the oil drain port.
  9. 9. The intelligent control-based automatic oiling and lubricating device according to claim 1, wherein the lubricating hydraulic system further comprises a filter and an electromagnetic valve, an oil inlet pipe interface is arranged on one side of the filter, the other side of the filter is connected with one side of a hydraulic pump, the other side of the hydraulic pump is connected with one side of the electromagnetic valve, and an oil outlet pipe interface is arranged on the other side of the electromagnetic valve.
  10. 10. The intelligent control-based automatic oiling and lubricating device according to claim 1, wherein the upper felt roller and the lower felt roller are wool felts.

Description

Automatic oiling lubricating device based on intelligent control Technical Field The utility model relates to the field of stamping forming lubrication, in particular to an automatic oiling and lubricating device based on intelligent control. Background In the field of modern industrial manufacturing, aluminum materials are widely applied to various industries such as automobile manufacturing, electronic equipment and the like due to the excellent characteristics of light weight, high strength, corrosion resistance and the like. Along with the improvement of the industrial automation level, the progressive die stamping technology is widely applied in the field of aluminum material processing due to the characteristics of high efficiency and high precision. Progressive die (also called progressive die) is a high-efficiency stamping die capable of completing multiple processes (such as punching, bending, forming, cutting, etc.) in one stroke. In the progressive die aluminum product production process, because the aluminum product is lower in surface hardness and stronger in ductility, severe friction is easily generated between the aluminum product and the surface of the leveling machine and the die cavity in the stamping deformation process, so that quality defects such as surface scratch and abrasion of the aluminum product are caused, and the product quality is influenced. Under the condition, the lubrication treatment is a key link for ensuring the molding quality of the aluminum part, and lubricating oil must be smeared on the surface of the aluminum part to form an isolation layer so as to reduce the friction coefficient and the scratch risk. A leveling machine (also called a leveler, a leveling machine) is an industrial device for correcting uneven surfaces of metal plates, coiled materials or other materials, and is mainly used for eliminating stress in the materials by mechanical force so as to achieve a flat and smooth state. At present, aiming at the lubrication treatment of progressive die aluminum materials, a common operator smearing mode is adopted. However, the traditional mode has the following problems that (1) oil quantity is unevenly controlled, oil waste is serious, the smearing quantity of lubricating oil is difficult to accurately control because the oil quantity is completely dependent on subjective judgment and operation experience of operators, the thickness of an oil film is inconsistent, an effective protective layer cannot be formed on aluminum materials in a lubrication shortage area, quality problems such as surface scratch and abrasion easily occur in a stamping process, and excessive lubricating oil cannot be recycled in an excessive lubrication area, so that not only is resource waste caused, but also pollution is caused to working environment, and the subsequent cleaning cost is increased. (2) The efficiency is low, the oiling speed of operators is difficult to match with the running beat of the leveling machine, and the mismatch greatly limits the improvement of the production efficiency. Disclosure of utility model The utility model aims to provide an automatic oiling and lubricating device based on intelligent control so as to solve the problems of uneven oil quantity control and serious oil waste in the prior art. The automatic oiling lubricating device comprises an oiling device arranged at the discharge end of a gasket machine and a lubricating hydraulic system communicated with the oiling device, wherein an oil cavity is arranged between the fixing frames, atomized oil spraying for spraying lubricating oil is arranged at the bottom of the oil cavity in an array mode, an adjusting valve for adjusting the oil quantity is arranged at the top of the oil cavity, an upper felt roller and a lower felt roller for smearing the lubricating oil on the surface of an aluminum material are sequentially arranged below the atomized oil spraying, the aluminum material is located between the upper felt roller and the lower felt roller, the atomized oil spraying, the upper felt roller and the lower felt roller are used for conducting lubricating treatment on the aluminum material in a cooperative mode, an oil receiving box for recovering the lubricating oil is obliquely arranged at the bottom of the fixing frame and is located below the lower felt roller, the oil receiving box is communicated with the oil box, and a closed loop circulation loop is formed between the oil receiving box and the oil box. The principle of the scheme is that when the automatic oiling and lubricating device and the gasket machine are started in actual application, the hydraulic pump starts to work, and lubricating oil is pumped out of the oil tank and conveyed into the oil cavity. Then, the lubricating oil in the oil cavity is converted into uniform oil mist through atomized oil spraying and sprayed to the surfaces of the upper felt roller and the lower felt roller, the upper felt roller and the lower felt rol