CN-224223247-U - Reinforcing steel bar processing production line

CN224223247UCN 224223247 UCN224223247 UCN 224223247UCN-224223247-U

Abstract

The application provides a steel bar processing production line, which relates to steel bar processing, and comprises a raw material bin, a feeding module, a rotary friction welding module, a sawing module, a directional conveying module, a bidirectional rib stripping thread rolling module, a bidirectional polishing module, a bending module, a blanking module and a finished product bin, wherein the raw material bin, the feeding module, the rotary friction welding module and the sawing module are sequentially arranged on the input side of the directional conveying module, and the bidirectional rib stripping thread rolling module, the bidirectional polishing module, the bending module, the blanking module and the finished product bin are sequentially arranged on the output side of the directional conveying module, wherein the sawing module is arranged at the input end of the directional conveying module, and the bidirectional rib stripping thread rolling module is arranged at the output end of the directional conveying module. According to the application, through the automatic arrangement of the integrated multi-module, the utilization rate of the steel bar processing waste is improved, and the material cost is reduced.

Inventors

CHEN ZONGLIN
ZHAO ENTANG
ZHANG XIN
CAI ZHENWEI
KOU GUANGHUI
HUANG LEI
ZHANG WENLONG

Assignees

中建三局集团(深圳)有限公司
中建三局集团有限公司

Dates

Publication Date: 20260512
Application Date: 20250513

Claims (10)

1. The utility model provides a reinforcing bar processing production line, its characterized in that includes former feed bin, material loading module, rotation friction welding module, saw cuts the module, directional transport module, two-way rib thread rolling module, two-way module of polishing, bending module, unloading module and finished product storehouse, former feed bin the material loading module the rotation friction welding module with saw cuts the module set gradually in directional transport module's input side, two-way rib thread rolling module the two-way module of polishing the bending module the unloading module with the finished product storehouse set gradually in directional transport module's output side, wherein, saw cuts the module set up in directional transport module's input, two-way rib thread rolling module set up in directional transport module's output.
2. The reinforcement bar processing line of claim 1, further comprising a plurality of transfer modules, a first transfer module disposed between a raw stock bin and a rotary friction welding module, the raw stock bin and the first transfer module being located within a pick-up range of the loading module, a second transfer module disposed between the rotary friction welding module and the sawing module, a third transfer module disposed between the bidirectional stripping thread rolling module and the bidirectional grinding module, a fourth transfer module disposed between the bidirectional grinding module and the bending module, the bending module and the finished stock bin being located within a pick-up range of the blanking module.
3. The reinforcing bar processing line as set forth in claim 2, wherein the raw stock bin includes a raw stock support and a raw stock moving frame, the raw stock moving frame moves in a first direction with respect to the raw stock bin, and the raw stock moving frame is provided with a plurality of raw stock placing grooves, the plurality of raw stock placing grooves being arranged at intervals in the first direction; The feeding module comprises a feeding frame, a feeding pick-up device and a feeding pressing device, wherein the feeding frame is arranged at the notch end of the raw material placing groove, the feeding pick-up device is arranged on the feeding frame and is provided with a feeding pick-up end, the feeding pick-up end moves between the raw material placing groove and the first transmission module, the feeding pressing device is arranged on the feeding frame, the feeding pressing device is provided with a feeding pressing end, the feeding pressing end moves along a second direction relative to the feeding frame, and the second direction is perpendicular to the first transmission direction of the transmission module.
4. A steel bar processing line according to any one of claims 1 to 3 wherein the rotary friction welding module comprises a welding table, a welding device and a welding clamping device, the welding table is provided with a sliding rail and two fixed supports, the sliding rail is arranged between the two fixed supports, the welding device comprises a welding driving piece, a welding turntable and a hollow rod, the hollow rod penetrates through the welding turntable and one of the fixed supports, the welding turntable is electrically connected with the welding driving piece and rotates relative to the hollow rod under the driving action of the welding driving piece, the welding clamping device comprises a sliding seat, a chuck and a telescopic hollow rod, one end of the telescopic hollow rod penetrates through the other fixed support, the other end of the telescopic hollow rod is fixedly connected with the chuck, the chuck is arranged on the sliding seat, and the sliding seat is in sliding fit with the sliding rail.
5. A rebar processing line according to any one of claims 1 to 3, wherein the sawing module comprises a sawing table, a sawing device and a sawing clamping device, the sawing table is provided with a hinge seat, the sawing device comprises a motor, a sawing wheel and a mounting seat, the mounting seat is hinged with the hinge seat, the sawing wheel and the motor are mounted on the mounting seat, and the motor is electrically connected with the sawing wheel.
6. A reinforcing bar processing line as set forth in any one of claims 1 to 3, wherein the directional transfer module includes a first transfer device, a second transfer device, and a diverting transfer device disposed between the first transfer device and the second transfer device, and a transfer direction of the diverting transfer device is perpendicular to a transfer direction of the first transfer device, the transfer direction of the first transfer device being opposite to a transfer direction of the second transfer device; The turning and conveying device comprises a frame, a turning rod and conveying chains, wherein the conveying chains are arranged in a plurality, the conveying chains are arranged along the conveying direction of the first conveying device at intervals, the turning rod rotates relative to the frame and is provided with hook heads, the hook heads rotate between the first conveying device and the conveying chains, and the number of the hook heads is consistent with that of the conveying chains and corresponds to that of the conveying chains one by one.
7. A bar processing line according to any one of claims 1 to 3, wherein the bidirectional rib-stripping thread rolling module comprises a rib-stripping thread rolling table, a lifting table, a rib-stripping thread rolling device and two rib-stripping thread rolling clamping devices, wherein the two rib-stripping thread rolling clamping devices are respectively arranged on the rib-stripping thread rolling table, the rib-stripping thread rolling device is slidingly arranged on the lifting table, the lifting table moves up and down along the vertical direction relative to the rib-stripping thread rolling table, and the lowest descending position of the rib-stripping thread rolling device is lower than the clamping position of the rib-stripping thread rolling clamping device; The rib stripping thread rolling device comprises a bidirectional motor and two rib stripping thread rolling heads, wherein the two rib stripping thread rolling heads are respectively arranged at two ends of the bidirectional motor and are electrically connected with the bidirectional motor, and one rib stripping thread rolling head is correspondingly provided with one rib stripping thread rolling clamping device.
8. A rebar processing line according to any one of claims 1 to 3, wherein the bidirectional grinding module comprises a grinding table, a lifting frame, a grinding device and two grinding clamping devices, wherein the two grinding clamping devices are respectively arranged on the grinding table in a sliding manner, the grinding device is arranged on the lifting frame, the lifting frame moves up and down along a vertical direction relative to the grinding table, and the lowest descending position of the grinding device is lower than the clamping position of the grinding clamping devices; the polishing device comprises a double-headed motor and two polishing heads, wherein the two polishing heads are respectively arranged at two ends of the double-headed motor and are electrically connected with the double-headed motor, and one polishing head is correspondingly provided with one polishing clamping device.
9. A reinforcing bar processing line as claimed in any one of claims 1 to 3, wherein the bending module comprises a bending table and a bending device, the bending table comprises a frame and a support column, an annular mounting position is defined between the frame and the support column, two clamping strips are arranged at the top of the support column, a clamping position is formed between the two clamping strips, the bending device comprises a turntable and a bending driving member, the turntable is arranged at the annular mounting position, the turntable is provided with bending members, the two bending members are arranged at two sides of the clamping position, the bending driving member is in transmission connection with the turntable, and the turntable rotates around the axis of the support column under the driving action of the bending driving member.
10. A rebar processing line according to any one of claims 1 to 3, wherein the finished product bin comprises a finished product support and a finished product moving rack, the finished product moving rack moves in a third direction relative to the finished product bin, and the finished product moving rack is provided with a plurality of finished product placement slots, the plurality of finished product placement slots being spaced apart in the third direction; The blanking module comprises a blanking frame and a blanking pick-up device, the blanking frame is slidingly arranged on the finished product support along a third direction, the blanking pick-up device is slidingly arranged on the blanking frame along a fourth direction perpendicular to the third direction, and the blanking pick-up device is provided with a blanking pick-up end which moves between the bending module and the finished product placing groove.

Description

Reinforcing steel bar processing production line Technical Field The application relates to the field of steel bar machining, in particular to a steel bar machining production line. Background With the rapid development of the building industry, the steel bar is taken as an important material in a building structure, and the processing quality and efficiency of the steel bar directly influence the overall progress and quality of the building engineering. The processing procedure of the steel bar generally comprises four main steps of sawing, rib stripping, thread rolling, polishing and bending, and the finished quality of the procedures is directly related to the end use performance of the steel bar. In the prior art, most reinforcement processing equipment on the market can only perform one or two of the above processes, such as sawing or stripping the rib and thread rolling. After each procedure is completed, the reinforced bar is manually conveyed to the next procedure equipment for processing, so that the labor intensity of workers is increased, the labor cost is greatly consumed, and the production efficiency is reduced. In addition, damage or dislocation of the steel bar materials can occur in the manual carrying process, and the processing precision and the product quality are affected. Although few flexible steel bar production lines exist in the market and can automatically complete the procedures of sawing, rib stripping, thread rolling, polishing, bending and the like, the production lines still have certain limitations in practical application. First, the raw material loading and the finished product placement still require manual operations, and complete automation cannot be achieved. Secondly, in the processing process of the steel bar, steel bar waste is inevitably generated, so that the utilization rate of the steel bar raw material cannot reach a hundred percent, and the material cost is increased. These problems have limited the wide application and popularization of rebar processing equipment to some extent. Disclosure of utility model The application aims to provide a steel bar processing production line which can improve the utilization rate of waste materials in steel bar processing, reduce the material cost and realize full-automatic processing. In a first aspect, the utility model provides a steel bar processing production line, which comprises a raw material bin, a feeding module, a rotary friction welding module, a sawing module, a directional conveying module, a bidirectional rib stripping thread rolling module, a bidirectional polishing module, a bending module, a discharging module and a finished product bin, wherein the raw material bin, the feeding module, the rotary friction welding module and the sawing module are sequentially arranged on the input side of the directional conveying module, the bidirectional rib stripping thread rolling module, the bidirectional polishing module, the bending module, the discharging module and the finished product bin are sequentially arranged on the output side of the directional conveying module, the sawing module is arranged at the input end of the directional conveying module, and the bidirectional rib stripping thread rolling module is arranged at the output end of the directional conveying module. In an alternative embodiment, the device further comprises a plurality of transmission modules, wherein a first transmission module is arranged between a raw material bin and a rotary friction welding module, the raw material bin and the first transmission module are positioned in a pick-up range of the feeding module, a second transmission module is arranged between the rotary friction welding module and the sawing module, a third transmission module is arranged between the bidirectional rib stripping thread rolling module and the bidirectional polishing module, a fourth transmission module is arranged between the bidirectional polishing module and the bending module, and the bending module and the finished product bin are positioned in a pick-up range of the discharging module. In an alternative embodiment, the raw material bin comprises a raw material support and a raw material moving frame, the raw material moving frame moves along a first direction relative to the raw material bin, the raw material moving frame is provided with a plurality of raw material placing grooves, and the raw material placing grooves are distributed at intervals along the first direction; The feeding module comprises a feeding frame, a feeding pick-up device and a feeding pressing device, wherein the feeding frame is arranged at the notch end of the raw material placing groove, the feeding pick-up device is arranged on the feeding frame and is provided with a feeding pick-up end, the feeding pick-up end moves between the raw material placing groove and the first transmission module, the feeding pressing device is arranged on the feeding frame, the feeding pressing