CN-224223619-U - Adjustable quicksand hopper for shot blasting machine
Abstract
The utility model discloses an adjustable sand hopper for a shot blasting machine, which comprises a sand inlet hopper, wherein an opening is formed in the top of the sand inlet hopper, a first speed reducing baffle and a second speed reducing baffle which are distributed in a staggered mode are fixed on the inner wall of the sand inlet hopper, meanwhile, two groups of gate plate rails which are symmetrically distributed are fixed on the outer wall of the front end of the sand inlet hopper, a sand outlet hopper is arranged on the outer side of the gate plate rails, the sand outlet hopper is fixed on the sand inlet hopper, a passage sand inlet is formed in the joint of the sand outlet hopper and the sand inlet hopper, an adjusting gate plate is connected onto the gate plate rails in a sliding mode, a lifting push rod is fixed on the outer wall of the sand inlet hopper, the output end of the lifting push rod is fixedly connected with the upper end of the adjusting gate plate, a sliding sand bottom plate is arranged at the lower end of the inner wall of the sand inlet hopper, the sliding sand bottom plate and the bottom of the sand outlet hopper are arranged in the same plane, and the bottom of the outer side of the sand outlet hopper is connected with a sand outlet through a mounting and fixing disc. The utility model belongs to the technical field of sand flow hoppers, and particularly relates to an adjustable sand flow hopper for a shot blasting machine.
Inventors
- WANG YUANCHI
Assignees
- 王元池
Dates
- Publication Date
- 20260512
- Application Date
- 20250103
Claims (6)
- 1. The adjustable sand hopper for the shot blasting machine comprises a sand inlet hopper (6) and is characterized in that an opening is formed in the top of the sand inlet hopper (6), a first speed reducing baffle (3) and a second speed reducing baffle (7) which are distributed in a staggered mode are fixed on the inner wall of the sand inlet hopper, two groups of flashboard tracks (2) which are symmetrically distributed are fixed on the outer wall of the front end of the sand inlet hopper (6), a sand outlet hopper (9) is arranged on the outer side of the flashboard tracks (2), the sand outlet hopper (9) is fixed on the sand inlet hopper (6), a channel sand inlet (5) is formed in the joint of the sand outlet hopper (9) and the sand inlet hopper (6), an adjusting flashboard (4) is connected to the flashboard tracks (2) in a sliding mode, an elevating push rod (1) is fixed on the outer wall of the sand inlet hopper (6), and the output end of the elevating push rod (1) is fixedly connected with the upper end of the adjusting flashboard (4).
- 2. The adjustable sand hopper for the shot blasting machine according to claim 1, wherein a sliding sand bottom plate (8) is arranged at the lower end of the inner wall of the sand inlet hopper (6), the sliding sand bottom plate (8) and the bottom of the sand outlet hopper (9) are arranged on the same plane, and the bottom of the outer side of the sand outlet hopper (9) is connected with a sand outlet (11) through a mounting fixed disc (10).
- 3. The adjustable sand hopper for the shot blasting machine according to claim 2, wherein the upper end of the sand inlet hopper (6) is fixedly connected with an end cover (14) through a bolt, a material guide pipe (13) is connected in the middle of the top of the end cover (14) in a plugging manner, and the material guide pipe (13) and the end cover (14) are fixed through a welding process.
- 4. The adjustable sand hopper for the shot blasting machine according to claim 3, wherein the first speed reducing baffle plate (3) and the second speed reducing baffle plate (7) are all arranged in an L-shaped thin plate, grooves (12) are formed in the tops of the first speed reducing baffle plate and the second speed reducing baffle plate, and the height of the grooves (12) is 10mm.
- 5. The adjustable sand hopper for the shot blasting machine according to claim 4, wherein an included angle between the bottom of the sand inlet hopper (6) and the bottom of the sand outlet hopper (9) and a horizontal plane is larger than 45 degrees.
- 6. The adjustable sand hopper for the shot blasting machine according to claim 5, wherein the lifting push rod (1) is any one of an electric push rod and an air cylinder.
Description
Adjustable quicksand hopper for shot blasting machine Technical Field The utility model belongs to the technical field of quicksand hoppers, and particularly relates to an adjustable quicksand hopper for a shot blasting machine. Background The shot blasting (cleaning) machine is equipment for removing rust and oxide layers, dirt and welding slag on the metal surface, so that the surface of the shot blasting (cleaning) machine is clean and glossy, the roughness of the surface of a workpiece can be increased, the subsequent spraying adhesive force is facilitated, the internal stress of the workpiece can be eliminated, the service life of the workpiece is prolonged, the application of the shot blasting (cleaning) machine is very wide, the most important factor affecting the quality of the shot blasting machine is the shot blasting quantity, and the cleaning effect is better as the shot blasting quantity emitted in unit time is larger. The existing shot blasting machine has two modes of controlling the sand amount, namely a manually-adjusted flashboard, in the process, the added sand amount is difficult to grasp, once too much steel shot is added, the shot blasting motor is overloaded, a control loop is damaged, even the motor is burnt out, the existing shot blasting machine is a pneumatically-adjusted sluice valve, the existing shot blasting machine is not too large, the existing shot blasting machine has the advantages and disadvantages, and the degree of automation is higher, and in the operation process, the shot blasting machine is changed from the operation of knocking the flashboard by a hammer to the button operation. The working current displayed by the manual gate valve or the pneumatic gate valve is not the actual workload, because the reaction force of the impact force from top to bottom of the steel sand (steel shot) is blocked, the steel sand (steel shot) starts to accelerate under the action of the gravity acceleration after flowing into the sand flowing tube, the kinetic energy is naturally and increasingly larger because of the increase of the drop although the mass of the steel shot is not increased, the actual sand throwing amount is the actual workload after the impact force is subtracted, and after the steel shot (steel sand) enters the material guiding tube, the corresponding impact force is generated due to the action of the gravity, the impact force is converted into the kinetic energy to be reacted on the shot wheel in the center of the shot thrower, and the operation of the shot thrower motor is blocked, so that the maximum working efficiency is not achieved. Based on the problems, the application provides the adjustable sand hopper for the shot blasting machine, which can completely eliminate impact reaction force, is matched with the existing controller, automatically adjusts the sand flow after PID advanced operation, keeps the maximum current (actual workload) allowed by the shot blasting motor at any time, and improves the working efficiency by 1 to 3 times. Disclosure of utility model Aiming at the situation, in order to overcome the defects of the prior art, the utility model provides the adjustable sand hopper for the shot blasting machine, which effectively eliminates the impact force of steel shots (steel sand) and prolongs the service life of vulnerable parts such as a material guide pipe, the sand hopper, a shot wheel and the like. The adjustable sand flow hopper for the shot blasting machine comprises a sand inlet hopper, wherein an opening is formed in the top of the sand inlet hopper, a first speed reducing baffle and a second speed reducing baffle which are distributed in a staggered mode are fixed on the inner wall of the sand inlet hopper, meanwhile, two groups of gate plate rails which are symmetrically distributed are fixed on the outer wall of the front end of the sand inlet hopper, a sand outlet hopper is arranged on the outer side of each gate plate rail and is fixed on the sand inlet hopper, a channel sand inlet is formed in the joint of the sand outlet hopper and the sand inlet hopper, an adjusting gate plate is connected onto the gate plate rails in a sliding mode and is arranged on the outer side of the channel sand inlet, a lifting push rod is fixed on the outer wall of the sand inlet hopper, and the output end of the lifting push rod is fixedly connected with the upper end of the adjusting gate plate. As the improvement of this scheme, the lower extreme of advancing the sand bucket inner wall is equipped with smooth sand bottom plate, and smooth sand bottom plate is the coplanar setting with the bottom that goes out the sand bucket, the bottom that goes out the sand bucket outside is connected with out the sand mouth through the installation fixed disk. As the improvement of this scheme, advance the upper end of sand bucket and pass through bolt fixedly connected with end cover, and the centre plug at end cover top is connected with the passage, wherein, is