Search

CN-224225999-U - Intelligent inspection device for belt conveyor

CN224225999UCN 224225999 UCN224225999 UCN 224225999UCN-224225999-U

Abstract

The utility model relates to the technical field of inspection equipment, in particular to an intelligent inspection device for a belt conveyor, which comprises an I-shaped guide rail, a shell, a traveling mechanism and a detection mechanism, wherein a connecting assembly is arranged between the shell and the guide rail, the traveling mechanism comprises a motor I which is arranged in the shell, a rotating shaft I is arranged at the output end of the motor I, a driving wheel is arranged on the rotating shaft I, the detection mechanism comprises a transverse tube which is arranged below the shell, two transverse plates are arranged on the inner side of the transverse tube in a sliding manner, electric push rods are arranged at two ends of the transverse tube, the two electric push rods are respectively arranged on different transverse plates through brackets, a camera is arranged at the movable end of the electric push rod through a mounting frame, an illuminating lamp is arranged at the top of the camera, a sensor is arranged at the bottom of the camera, and a driving assembly which is used for driving the transverse plates to move is arranged in the transverse tube. The guide rail is arranged right above the two belt conveyors, intelligent inspection of the two belt conveyors can be achieved at the same time, the inspection efficiency is improved, meanwhile, cost is saved, and the practicability is high.

Inventors

  • FENG JIANDONG
  • LIU JIANWEI
  • LI BIN

Assignees

  • 大同鹊山高家窑煤业有限责任公司

Dates

Publication Date
20260512
Application Date
20250227

Claims (6)

  1. 1. The utility model provides a belt conveyor intelligence inspection device, includes guide rail (1), casing (2), running gear and detection mechanism of I shape, be equipped with coupling assembling, its characterized in that between casing (2) and guide rail (1): The walking mechanism comprises a first motor (3) arranged in the shell (2), a first rotating shaft (4) penetrating through the top surface of the shell (2) is arranged at the output end of the first motor (3), and a driving wheel (5) which is abutted to the side surface of the guide rail (1) is arranged on the first rotating shaft (4); The detection mechanism comprises a transverse tube (6) arranged below a shell (2), two transverse plates (7) are slidably arranged on the inner side of the transverse tube (6), electric push rods (8) are arranged at two ends of the transverse tube, the electric push rods (8) are respectively arranged on different transverse plates (7) through brackets, a camera (10) is arranged at the movable end of each electric push rod (8) through a mounting frame (9), an illuminating lamp (11) is arranged at the top of each camera (10), a sensor (12) is arranged at the bottom of each camera, and a driving assembly which is used for driving the corresponding transverse plates (7) to move is arranged in the transverse tube (6).
  2. 2. The intelligent inspection device of the belt conveyor is characterized in that the connecting assembly comprises two vertical plates (13) arranged at the top of the shell (2), a supporting roller (14) is arranged between the two vertical plates (13), the guide rail (1) is positioned above the supporting roller (14), two side grooves of the guide rail are walking grooves, walking wheels (15) and limiting wheels (16) are arranged on the upper parts of the side surfaces of the vertical plates (13), the walking wheels (15) are abutted to the bottom surfaces of the walking grooves, and the limiting wheels (16) are abutted to the side surfaces of the walking grooves.
  3. 3. The intelligent inspection device of the belt conveyor according to claim 1, wherein the camera (10) is a double-spectrum fusion camera, and the sensor (12) comprises a laser ranging sensor, a 3D vibration sensor and an acoustic emission sensor.
  4. 4. The intelligent inspection device of the belt conveyor according to claim 1, wherein the driving assembly comprises a second rotating shaft (17) which rotates and penetrates through the top of the transverse tube (6), a gear (18) is arranged on the second rotating shaft (17), racks (19) meshed with the gear (18) are arranged on opposite sides of the two transverse plates (7), and a second motor (20) for driving the second rotating shaft (17) to rotate is arranged in the shell (2).
  5. 5. The intelligent inspection device of the belt conveyor is characterized in that cover plates are fixedly connected to two ends of the transverse pipe (6), sliding grooves matched with the transverse plate (7) and the racks (19) are formed in the cover plates, and L-shaped limit strips (21) are fixedly connected to the inner side wall of the transverse pipe (6) on the upper side and the lower side of the transverse plate (7).
  6. 6. The intelligent inspection device of the belt conveyor is characterized in that a storage battery, an inverter, a circuit board and a controller with a wireless communication function are arranged in the shell (2), and a dust concentration sensor is arranged at the front end of the shell.

Description

Intelligent inspection device for belt conveyor Technical Field The utility model relates to the technical field of inspection equipment, in particular to an intelligent inspection device for a belt conveyor. Background Since the conveying distance of the belt conveyor is long, the failure of the belt conveyor is difficult to find, and the conveying efficiency of coal is greatly affected. In the traditional technology, the method for solving the problems in the coal mine is to send workers to carry out regular inspection, discover faults or coal dropping conditions and maintain and clean in time, which clearly increases the working strength of the workers, and the workers cannot carry out inspection for 24 hours, so that potential safety hazards cannot be completely eliminated, and therefore, intelligent inspection robots are developed in the market at present, and all-weather inspection can be realized. However, the existing intelligent inspection robot can only inspect one belt conveyor at a time, has low efficiency, and needs to uniformly distribute tracks on each belt conveyor when a plurality of belt conveyors are arranged side by side, so that the cost is high and improvement is needed. Disclosure of utility model The intelligent inspection device solves the technical problems that an existing intelligent inspection device can only inspect one belt conveyor, is low in efficiency, and is high in cost because rails are required to be distributed on each belt conveyor. In order to solve the problems, the technical scheme of the utility model is that the intelligent inspection device of the belt conveyor comprises an I-shaped guide rail, a shell, a travelling mechanism and a detection mechanism, wherein a connecting assembly is arranged between the shell and the guide rail; The traveling mechanism comprises a first motor arranged in the shell, a first rotating shaft penetrating through the top surface of the shell is arranged at the output end of the first motor, and a driving wheel which is abutted against the side surface of the guide rail is arranged on the first rotating shaft; The detection mechanism comprises a transverse tube arranged below a shell, two transverse plates are slidably arranged on the inner side of the transverse tube, electric push rods are arranged at two ends of the transverse tube, the two electric push rods are respectively arranged on different transverse plates through brackets, a camera is arranged at the movable end of each electric push rod through a mounting frame, an illuminating lamp is arranged at the top of each camera, a sensor is arranged at the bottom of each camera, and a driving assembly which is used for driving the transverse plates to move is arranged in the transverse tube. Further, coupling assembling is including installing two risers at the casing top, installs the backing roll between two risers, the guide rail is located the backing roll top, and its both sides groove is the walking groove, and walking wheel and spacing wheel are installed on riser side upper portion, walking wheel butt is in walking groove bottom surface, spacing wheel butt is in walking groove side. Further, the camera is a double-spectrum fusion type camera, and the sensor comprises a laser ranging sensor, a 3D vibration sensor and an acoustic emission sensor. Further, the driving assembly comprises a second rotating shaft which rotates and penetrates through the top of the transverse tube, a gear is arranged on the second rotating shaft, and racks meshed with the gears are arranged on opposite sides of the two transverse plates. Furthermore, cover plates are fixedly connected to the two ends of the transverse tube, sliding grooves matched with the transverse plate and the racks are formed in the cover plates, L-shaped limit strips are fixedly connected to the inner side wall of the transverse tube on the upper side and the lower side of the transverse plate, and a motor II for driving the rotating shaft II to rotate is arranged in the shell. Further, a storage battery, an inverter, a circuit board and a controller with a wireless communication function are arranged in the shell, and a dust concentration sensor is arranged at the front end of the shell. Compared with the prior art, the intelligent inspection device has the advantages that the guide rail is arranged right above the two belt conveyors, intelligent inspection of the two belt conveyors can be realized at the same time, the inspection efficiency is improved, the cost is saved, and the practicability is high. Drawings Fig. 1 is a perspective view of the present utility model. Fig. 2 is a cross-sectional view of the present utility model. Fig. 3 is a block diagram of the connection assembly of the present utility model. Fig. 4 is a connection structure diagram of the electric push rod of the present utility model. The device comprises a guide rail 1, a guide rail 2, a shell 3, a motor I, a rotating shaft I, a driving wheel 5,