CN-224226135-U - Chip capacitor unloading mechanism based on thick rubber plate

CN224226135UCN 224226135 UCN224226135 UCN 224226135UCN-224226135-U

Abstract

The utility model discloses a thick glue plate-based patch capacitor unloading mechanism which comprises an unloading conveying device, a needle bed unloading device, a material carrying conveying device, a full material conveying device, an empty material box storage frame, a full material box storage frame and a material box moving device, wherein the unloading conveying device comprises an unloading conveying frame and an unloading platform, the unloading platform is horizontally arranged at the top of the unloading conveying frame in a moving mode, a blanking opening is formed in the bottom of the unloading platform, a blanking notch is formed in the middle of the unloading conveying frame, and the blanking opening and the blanking notch are matched with each other. In the unloading mechanism of this scheme, empty magazine can be transported at empty magazine storage frame, year material conveyor, full material conveyor and full magazine storage frame in proper order for the automatic feeding of empty magazine can be realized to the unloading mechanism of this scheme, and the automatic unloading of full magazine of filling patch electric capacity, thereby the single magazine unloading mode among the overcome prior art has the magazine small capacity, can't support the technical defect of long-time automatic large capacity unloading.

Inventors

DENG CAICAN
MO XIANGYONG
Chen Songshen

Assignees

肇庆市英拓自动化设备科技有限公司
肇庆市芯源自动化科技有限公司

Dates

Publication Date: 20260512
Application Date: 20250516

Claims (8)

1. The patch capacitor unloading mechanism based on the thick glue plate is characterized by comprising an unloading conveying device, a needle bed unloading device, a loading conveying device, a full material conveying device, an empty material box storage frame, a full material box storage frame and a material box moving device; The discharging and conveying device comprises a discharging conveying frame and a discharging platform, wherein the discharging platform is horizontally movably arranged at the top of the discharging conveying frame and is used for containing a thick glue plate to be discharged; The needle bed unloading device is arranged above the unloading conveying frame, the carrying conveying device is arranged below the unloading conveying frame, and the needle bed unloading device, the unloading notch and the unloading end of the carrying conveying device are sequentially arranged from top to bottom; The empty material box storage frame, the disc changing end of the material loading and conveying device and the feeding end of the material filling and conveying device are sequentially arranged in the transferring range of the material box moving device, and the discharging end of the material filling and conveying device is connected with the material filling box storage frame; Empty magazine storage frame is used for storing the magazine that a plurality of stacks set up, carry the material conveyor with full material conveyor all is used for carrying the feeding box, just full material conveyor still is used for carrying the magazine to full magazine storage frame, the magazine mobile device is used for transporting the magazine.
2. The thick-rubber-plate-based patch capacitor unloading mechanism of claim 1, wherein the unloading conveying device further comprises a limiting frame, the limiting frame is arranged in the middle of the unloading conveying frame, and the middle of the limiting frame is provided with the blanking notch; The material carrying and conveying device comprises a material carrying and conveying frame, a material carrying platform and a material box jacking seat, wherein the material carrying platform is horizontally movably arranged at the top of the material carrying and conveying frame and is used for accommodating a material box; The material box jacking seat is used for jacking the material box and enabling the material box to prop against the limiting frame.
3. The adhesive sheet-based patch capacitor unloading mechanism based on the thick adhesive sheet of claim 1, wherein the full-charge conveying device comprises a full-charge conveying frame and a blanking pushing block; A plurality of conveying wheels which are rotatably arranged are arranged on two sides of the top of the full material conveying frame, and the rotating shafts of the conveying wheels are mutually perpendicular to the conveying direction of the full material conveying device; The blanking push block is horizontally movably arranged at the top of the full material conveying frame, and is close to the feeding end of the full material conveying frame, and the blanking push block is used for pushing a full material box to the full material box storage frame.
4. The thick-film-based patch capacitor unloading mechanism of claim 1, wherein the magazine moving device comprises a movable cross beam, an empty magazine feeding clamping jaw and a full magazine discharging clamping jaw; The movable cross beam is arranged above the material carrying and conveying device and the full material conveying device, and the extending direction of the movable cross beam is mutually perpendicular to the conveying direction of the material carrying and conveying device; The empty material box feeding clamping jaw and the full material box discharging clamping jaw are horizontally movably arranged on the movable cross beam, and the empty material box feeding clamping jaw and the full material box discharging clamping jaw can move up and down relative to the movable cross beam; Empty magazine loading clamping claw is used for transferring the magazine located in the empty magazine storage rack to the tray changing end of the carrying and conveying device, and full magazine unloading clamping claw is used for transferring the magazine located in the tray changing end of the carrying and conveying device to the loading end of the full conveying device.
5. The flexible glue board-based patch capacitor discharge mechanism as set forth in claim 4, wherein said empty magazine loading jaw and said full magazine unloading jaw move in synchronization and said empty magazine storage rack 85 moves up and down with respect to said movable cross beam.
6. The flexible glue board-based patch capacitor unloading mechanism of claim 3, wherein a plurality of storage positions are arranged in the full-material-box storage frame in the vertical direction, and the full-material-box storage frame moves up and down relative to the full-material conveying frame.
7. The adhesive sheet-based patch capacitor unloading mechanism of claim 3, wherein a plurality of full magazine storage frames are arranged in parallel; The full material box storage rack can horizontally move relative to the full material conveying rack, and the moving direction of the full material box storage rack is perpendicular to the extending direction of the full material conveying rack.
8. The patch capacitor unloading mechanism based on the thick rubber plate, which is disclosed in claim 1, is characterized in that the needle bed unloading device comprises a needle bed unloading seat and an unloading plate, the unloading plate is installed below the needle bed unloading seat in a telescopic manner through a spring, a plurality of pressing needles are arranged on the lower surface of the needle bed unloading seat in a protruding manner, a plurality of through holes are formed in the plate surface of the unloading plate, one pressing needle corresponds to one through hole, and the through holes are used for the pressing needles to penetrate out of the unloading plate.

Description

Chip capacitor unloading mechanism based on thick rubber plate Technical Field The utility model relates to the technical field of patch capacitor production equipment, in particular to a patch capacitor discharging mechanism based on a thick rubber plate. Background In the prior art, a full-automatic end capping machine/production line of the patch capacitor generally uses a screen plate as a carrier for transferring the patch capacitor. Specifically, see the Chinese patent with publication number CN218849426U, in the end-capping process, an adhesive film is stuck on one surface of the screen plate, one end of the mesh of the screen plate is sealed by the adhesive film, the adhesive film is stuck and leveled, then the patch capacitors are implanted into the mesh, hundreds of miniature patch capacitors are stuck on the screen plate through the adhesive film, so that the patch capacitors cannot fall off, and then the other end of the patch capacitors without the adhesive film is subjected to slurry dipping end-capping. In the implantation process, the end parts of the pasting ends of the patch capacitors are aligned under the action of the adhesive film, but due to the fact that the patch capacitors possibly have production tolerances (such as different lengths and the like), the end parts to be blocked in the patch capacitors of the same screen plate after implantation are difficult to flush with each other, poor slurry dipping consistency of the patch capacitors is caused, and the blocking quality of the patch capacitors is greatly affected. Therefore, in order to ensure the end-capping quality of the patch capacitor, some manufacturers begin to use a thick glue plate instead of a mesh plate as a transport carrier of the patch capacitor. The thick plastic plate is a carrier for fixing the patch capacitor in a silica gel clamping mode, so that the patch capacitor is successfully implanted into a plate hole of the thick plastic plate, an introduction plate is required to be placed at the top of the thick plastic plate, the patch capacitor is firstly implanted into an introduction hole of the introduction plate in a vibrating mode, and the patch capacitor positioned in the introduction plate is pressed into the plate hole of the thick plastic plate through a needle bed, so that the implantation process of the patch capacitor in the thick plastic plate is completed. And (3) an end-capping procedure in the patch capacitor manufacturing procedure, wherein the patch capacitor on the end-capping carrier plate is required to be discharged to a material receiving box after the end-capping procedure is completed. In common production, only one material box is arranged on the unloading machine, and the unloading machine with the structure can only be manually taken and put, and only one material box can be replaced at a time, and the material box can be replaced for 10-30 times. The single-material box discharging mode has the advantages that the material box is small in capacity, long-time automatic large-capacity discharging cannot be supported, the material box is required to be stopped after being received to a certain amount, the full material box is required to be manually taken away, the new material box is replaced to continue production, the manual operation is frequent, time and labor are consumed, the whole line operation efficiency is seriously influenced, and the production efficiency is low. Disclosure of utility model The utility model aims to provide a patch capacitor discharging mechanism based on a thick rubber plate, which can realize non-stop and high-capacity continuous discharging of a patch capacitor so as to overcome the defects in the prior art. To achieve the purpose, the utility model adopts the following technical scheme: A patch capacitor unloading mechanism based on a thick rubber plate comprises an unloading conveying device, a needle bed unloading device, a material carrying conveying device, a full material conveying device, an empty material box storage frame, a full material box storage frame and a material box moving device; The discharging and conveying device comprises a discharging conveying frame and a discharging platform, wherein the discharging platform is horizontally movably arranged at the top of the discharging conveying frame and is used for containing a thick glue plate to be discharged; The needle bed unloading device is arranged above the unloading conveying frame, the carrying conveying device is arranged below the unloading conveying frame, and the needle bed unloading device, the unloading notch and the unloading end of the carrying conveying device are sequentially arranged from top to bottom; The empty material box storage frame, the disc changing end of the material loading and conveying device and the feeding end of the material filling and conveying device are sequentially arranged in the transferring range of the material box moving device, and the dischargin