CN-224227436-U - High-temperature high-pressure dyeing machine with electromechanical integrated cloth lifting wheel structure

CN224227436UCN 224227436 UCN224227436 UCN 224227436UCN-224227436-U

Abstract

The utility model discloses a high-temperature high-pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure, which comprises a main cylinder body and a nozzle, wherein a transition device cavity is arranged between the main cylinder body and the nozzle, the electromechanical integrated cloth lifting wheel structure is fixedly arranged in the transition device cavity, the electromechanical integrated cloth lifting wheel structure comprises a permanent magnet motor inner stator, a permanent magnet motor outer rotor and a cloth lifting wheel, the permanent magnet motor inner stator is fixed at two ends of the transition device cavity, the permanent magnet motor outer rotor is sleeved outside the permanent magnet motor inner stator and driven to rotate along the permanent magnet motor inner stator, and the cloth lifting wheel is fixedly arranged outside the permanent magnet motor outer rotor. The utility model relies on the principle of a permanent magnet motor, the cloth lifting wheel adopts computer+PLC digital automatic control, and barrier-free switching is carried out between active cloth lifting and passive auxiliary cloth lifting according to the requirements of dyeing technology, so that the linear speed of the cloth lifting wheel is matched with the linear speed item generated under the jet action of a nozzle on dyed fabrics.

Inventors

LIU XIANGYANG
ZHOU BINGHUA
QIN WEIQI
Mo Buxiong
HUANG HUIJUN

Assignees

浙江中特智能装备股份有限公司

Dates

Publication Date: 20260512
Application Date: 20250610

Claims (9)

1. The utility model provides a high temperature high pressure dyeing machine with integrative cloth lifting wheel structure of mechatronics, includes main barrel and nozzle, installs the transition device cavity between main barrel and nozzle, its characterized in that, the integrative cloth lifting wheel structure of fixed mounting mechatronics in the transition device cavity, integrative cloth lifting wheel structure of mechatronics includes permanent magnet motor inner stator, permanent magnet motor outer rotor and cloth lifting wheel, and the permanent magnet motor inner stator is fixed at the both ends of transition device cavity, and the permanent magnet motor outer rotor cover is in the permanent magnet motor inner stator outer edge permanent magnet motor inner stator drive rotation, and permanent magnet motor outer rotor outer fixed mounting carries the cloth lifting wheel.
2. The high-temperature and high-pressure dyeing machine with the electromechanical integrated cloth lifting wheel structure according to claim 1, wherein flanges are fixedly arranged at two ends of the permanent magnet motor stator respectively, and are fixedly arranged at two ends of a transition device cavity through the flanges.
3. The high temperature and high pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure according to claim 1, wherein the permanent magnet motor stator comprises a coil and a mandrel.
4. The high-temperature and high-pressure dyeing machine with the electromechanical integrated cloth lifting wheel structure according to claim 2, wherein limiting shaft sleeves are fixedly connected to two ends of the outer rotor of the permanent magnet motor.
5. The high-temperature and high-pressure dyeing machine with the electromechanical integrated cloth lifting wheel structure according to claim 4, wherein a bearing is arranged between the limiting shaft sleeve and the flange.
6. The high temperature and high pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure according to claim 5, wherein the bearing is a ceramic bearing.
7. The high-temperature and high-pressure dyeing machine with the electromechanical integrated cloth lifting wheel structure according to claim 1, wherein limiting sheets are fixedly arranged on two sides of the cloth lifting wheel respectively.
8. The high temperature and high pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure according to claim 7, wherein the limiting piece is flared outwards in a horn shape.
9. The high temperature and high pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure according to claim 1, wherein the cloth lifting wheel is sleeved with a rubber sleeve.

Description

High-temperature high-pressure dyeing machine with electromechanical integrated cloth lifting wheel structure Technical Field The utility model relates to the technical field of high-temperature high-pressure dyeing machines, in particular to a high-temperature high-pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure. Background The main circulation power of the existing high-temperature high-pressure dyeing machine is the spray pressure provided by a nozzle, and an auxiliary circulation power device is needed in the dyeing circulation process of dyed fabrics, especially in the circulation of dyed heavy fabrics. The device is arranged at the corner in the cavity of the transition device between the main cylinder body of the dyeing machine and the nozzle. As shown in fig. 1 and 2, the existing high-temperature and high-pressure dyeing machine comprises a main cylinder body 1 and a nozzle 2, a transition device cavity 3 is arranged between the main cylinder body and the nozzle, a cloth lifting wheel shaft 5 is rotatably connected in the transition device cavity, cloth lifting wheels are fixedly connected on the cloth lifting wheel shaft, driving wheels are arranged at the end parts of the cloth lifting wheel shaft, the driving wheels are driven by a three-phase asynchronous motor and a speed reducer 4 through belt transmission, the cloth lifting wheel shaft penetrates through a bearing seat on one side of the transition device cavity to be provided with a sealing device for sealing treatment, and dye liquor is prevented from leaking out when the dyeing machine is used. The three-phase asynchronous motor, the speed reducer, the belt transmission, the cloth lifting wheel shaft and the cloth lifting wheel in the high-temperature high-pressure dyeing machine form an auxiliary circulating power device, the auxiliary circulating power device is started when the dyeing circulation of the dyed heavy and light fabrics needs to actively lift cloth, and the cloth lifting wheel and the motor are manually disconnected to provide circulating power when the dyeing circulation of the dyed and light and thin fabrics does not need to provide circulating power. The cloth lifting device has the defects of high energy consumption, complicated structure, high failure rate, complicated process of manual switching between the active cloth lifting device and the passive cloth lifting device, and difficulty in realizing the process requirement of switching between the active cloth lifting device and the passive cloth lifting device at any time. Disclosure of utility model In order to solve the technical problems, the utility model designs a high-temperature and high-pressure dyeing machine with an electromechanical integrated cloth lifting wheel structure. The utility model adopts the following technical scheme: The utility model provides a high temperature high pressure dyeing machine with integrative cloth lifting wheel structure of mechatronics, includes main barrel and nozzle, installs the transition device cavity between main barrel and nozzle, the integrative cloth lifting wheel structure of fixed mounting mechatronics in the transition device cavity, integrative cloth lifting wheel structure of mechatronics includes permanent magnet motor inner stator, permanent magnet motor outer rotor and cloth lifting wheel, and the permanent magnet motor inner stator is fixed at the both ends of transition device cavity, and the permanent magnet motor outer rotor cover is in the permanent magnet motor inner stator outer edge permanent magnet motor inner stator drive rotation, and permanent magnet motor outer rotor outer fixed mounting cloth lifting wheel. Preferably, flanges are fixedly arranged at two ends of the stator of the permanent magnet motor respectively, and the stator is fixedly arranged at two ends of the cavity of the transition device through the flanges. Preferably, the permanent magnet motor inner stator comprises a coil and a mandrel. Preferably, two ends of the outer rotor of the permanent magnet motor are fixedly connected with limiting shaft sleeves. Preferably, a bearing is arranged between the limiting shaft sleeve and the flange. Preferably, the bearing is a ceramic bearing. Preferably, limit pieces are fixedly arranged on two sides of the cloth lifting wheel respectively. Preferably, the limit plate is flared outwards in a horn shape. Preferably, the cloth lifting wheel is sleeved with a rubber sleeve. The working surface of the cloth lifting wheel is covered with a rubber sleeve, so that the friction force is increased, and the working efficiency of active cloth lifting is improved. The parts are made of high-temperature resistant materials, so that the cloth lifting wheel can adapt to the working environment with the temperature of 145 ℃ at most. The utility model has the advantages that the rotor of the conventional permanent magnet motor is changed into the inner stator by t