CN-224229722-U - Integrated gas station cabinet body and horizontal double-tank integrated gas station

CN224229722UCN 224229722 UCN224229722 UCN 224229722UCN-224229722-U

Abstract

The application discloses an integrated gas station cabinet body and a horizontal double-tank integrated gas station, and relates to the technical field of compressed air systems, wherein the integrated gas station cabinet body comprises a cabinet body, wherein the cabinet body comprises a bottom supporting layer; the gas tank installation device comprises a bottom supporting layer, an installation supporting layer, a top cover and a working assembly installation area, wherein the installation supporting layer is arranged right above the bottom supporting layer, the installation supporting layer is detachably connected with the bottom supporting layer through a lower-layer upright post, a gas tank installation area is formed between the installation supporting layer and the bottom supporting layer, the top cover is arranged right above the installation supporting layer, the top cover is connected with the installation supporting layer through an upper-layer upright post, and the working assembly installation area is formed between the top cover and the installation supporting layer. The problem of need to carry out dismouting operation to the gas holder after integrated gas station complete machine assembly and debugging is accomplished is solved.

Inventors

YANG SHILIN
CHEN YUXIN

Assignees

江西卡帕气体技术有限公司

Dates

Publication Date: 20260512
Application Date: 20250521

Claims (10)

1. The utility model provides an integrated gas station cabinet body, includes cabinet body, its characterized in that, cabinet body includes: A bottom support layer; The mounting support layer is arranged right above the bottom support layer, is detachably connected with the bottom support layer through a lower upright post and forms a gas tank mounting area with the bottom support layer; The top cover is arranged right above the installation supporting layer, is connected with the installation supporting layer through an upper upright post, and forms a working assembly installation area with the installation supporting layer.
2. The integrated gas station cabinet of claim 1, wherein the bottom support layer is provided with two forklift holes parallel to each other, the forklift holes extending in a width direction of the bottom support layer, and the two forklift holes being aligned in a length direction of the bottom support layer.
3. The integrated gas station cabinet according to claim 1, wherein a plurality of openable cabinet doors are arranged around the cabinet body, one of the cabinet doors is provided with an air inlet, and the air inlet is provided with a filter screen; The sound-absorbing net box is arranged in the working assembly installation area and is opposite to the air inlet, and the sound-absorbing net box is arranged close to the air inlet; The top cover is provided with a first air outlet, and the first air outlet is provided with a first fan used for blowing air in the installation area of the working assembly outwards.
4. A horizontal double tank integrated gas station comprising the integrated gas station cabinet of any one of claims 1-3, further comprising: An air compressor disposed within the working assembly mounting area for generating compressed air; The oil-gas separation device is arranged in the installation area of the working assembly, is connected with the air compressor and is used for separating oil substances in compressed air; The water-gas separation device is arranged in the installation area of the working assembly and is connected with the oil-gas separation device and used for separating water substances in the compressed air; The two air tanks are communicated with each other, the two air tanks are arranged in the air tank installation area and are arranged in parallel along the width direction of the bottom support layer, the length direction of each air tank extends along the length direction of the bottom support layer, at least one air tank is connected with the water-gas separation device, and the air tanks are used for storing compressed air.
5. The horizontal dual tank integrated gas station of claim 4, wherein the gas storage tank is removably disposed within the tank mounting area.
6. The horizontal double-tank integrated gas station according to claim 5, wherein two connecting seats are arranged on the upper sides of the two gas tanks, the two connecting seats are respectively arranged at two ends of the gas tank in the length direction, each connecting seat is simultaneously and rigidly connected with the two gas tanks, a first connecting hole is formed in each connecting seat, a second connecting hole opposite to the first connecting hole is formed in the mounting support layer, and nuts are matched after screws pass through the first connecting hole and the second connecting hole so as to fixedly connect the connecting seats with the mounting support layer.
7. The horizontal double tank integrated gas station according to any one of claims 4 to 6, wherein two support beams are provided on the bottom support layer, the two support beams are arranged in a line along the length direction of the bottom support layer, the length direction of the support beams extends in the width direction of the bottom support layer, and each support beam is provided with two grooves arranged in the length direction thereof; The air storage tank is placed on the groove.
8. The horizontal double-tank integrated gas station according to claim 4, wherein a second air outlet is formed in the top cover, and a mounting groove is formed in the top cover continuously surrounding the second air outlet; The installation groove is internally provided with a cooling device, the cooling device is provided with an oil liquid cooling channel capable of passing oil liquid and a gas cooling channel capable of passing gas, the oil liquid cooling channel is connected with the oil-gas separation device for cooling the oil liquid, and the gas cooling channel is connected between the oil-gas separation device and the water-gas separation device in series; The mounting groove is provided with a wind scooper, the wind scooper is provided with a second fan, and the second fan is used for blowing air in the mounting area of the working assembly outwards.
9. The horizontal double tank integrated gas station of claim 4, wherein a first air filter assembly is connected in series between the oil and gas separation device and the water and gas separation device.
10. The horizontal double tank integrated gas station of claim 4, wherein a second air filter assembly is connected in series between the water-gas separation device and the gas storage tank.

Description

Integrated gas station cabinet body and horizontal double-tank integrated gas station Technical Field The application relates to the technical field of compressed air systems, in particular to an integrated gas station cabinet body and a horizontal double-tank integrated gas station. Background The compressed air system is used as an important power source in industrial production and is widely applied to the fields of mechanical manufacture, automobile assembly, electronic processing and the like. The traditional gas station equipment generally adopts a distributed layout, and components such as an air compressor, an air storage tank, a separation purification device and the like are respectively and independently installed, so that the problems of large occupied area, complex pipeline arrangement, low system integration level and the like exist. Particularly in a workshop environment with limited space, the layout mode not only increases the equipment construction cost, but also causes difficult equipment maintenance, and the energy loss among the components is remarkable. With the increasing degree of industrial automation, the market demands for compact, modular gas station systems are becoming increasingly stringent. Further, some attempts to design integrated gas stations have been made in the prior art. In the context of global industry layout, the demand for remote transportation of integrated gas station equipment is increasingly prominent, and in particular, in export trade and overseas engineering projects, traditional integrated gas stations expose new technical pain points: First, the equipment is transported in whole, and the loading capacity of a single container is limited due to the inclusion of large-volume components such as a gas storage tank. Secondly, the weight of the air storage tank is relatively large, and the problem of high freight cost caused by the transportation weight exists. Thirdly, the gas storage tank is used as a pressure container and faces a severe certification barrier in transnational transportation, and material certification (such as ASME and PED) and inspection standards of the pressure container in different countries are different, so that the risk of customs delay is caused when the whole machine is transported. These technical pain points severely restrict the international competitiveness of domestic gas station equipment. Therefore, the conceivable solution is to assemble and debug the integrated gas station in China, disassemble the gas storage tank after debugging, pack and convey the whole integrated gas station without the gas storage tank, and install and use the integrated gas station in purchasing the local qualified gas storage tank after reaching the destination. However, the air storage tank of the traditional integrated air station is usually highly integrated and fixed, and is inconvenient to detach after the whole machine is assembled and debugged. The compact type compressed air system air supply station disclosed in the patent publication No. CN220769682U comprises a machine case, and an air inlet component, a compressor head component, an oil-gas separation component, a filtering cooling component, a compressed air buffer tank component, a refrigerating component and a filtering component which are arranged in the machine case and are sequentially connected, wherein the space in the machine case is divided into a plurality of parts by utilizing a plurality of partition boards, and the air inlet component, the compressor head component, the oil-gas separation component, the filtering cooling component, the compressed air buffer tank component, the refrigerating component and the filtering component are integrated into the machine case, so that the space layout among the components is in a compact state. The chassis of the scheme is also specially provided with a lower half chamber for accommodating the compressed air buffer tank assembly, the air inlet assembly, the compressor head assembly, the oil-gas separation assembly and the like are all arranged on the same layer of the chassis, so that the chassis is required to be disassembled or the compressed air buffer tank assembly is required to be disassembled after the whole machine assembly of the compact compressed air system air supply station is completed, the operation difficulty is high, even operability is not achieved, the layout of the chassis is any optimized space, the space occupation of the compressed air buffer tank assembly is large, the space occupation of the compressed air buffer tank assembly is about half of the chassis in height, the installation width of the chassis is occupied, the rest of the compressor head assemblies and the like are required to occupy the rest of the space positions on the installation width of the chassis, and the whole compact compressed air system air supply station is further occupied in a plane space, and any optimized space is arranged. In view