CN-224232399-U - Superconducting binding wire and simple modularized compound production line for superconducting wire
Abstract
The application discloses a superconducting binding wire and a simple modularized compound wire production line of the superconducting wire, which comprises a paying-off module, a wire collecting module, at least one measurement and control module, at least one cleaning module and a compound wire wrapping module, wherein the paying-off module is arranged at two ends of the production line in the direction and used for releasing the superconducting wire, the wire collecting module is used for recycling the superconducting wire, and the measuring and control module is arranged between the paying-off module and the wire collecting module. The bottoms of the measurement and control modules, the cleaning modules and the compound wire winding module are respectively provided with a first position adjusting part, and the bottoms of the paying-off module and the winding module are respectively provided with a second position adjusting part. The superconducting wire from the paying-off module is recovered by the wire collecting module after passing through at least one measurement and control module, at least one cleaning module and a composite wire wrapping module which are arranged according to the production sequence. The modularized compound line production line provided by the application can be used for carrying out module combination and position adjustment according to different production requirements, so that the application range of the production line is wider.
Inventors
- HAO XIANGLIN
- TANG GUOJUN
- XIE YI
- ZHANG YUKAI
- ZHANG YINGYING
Assignees
- 岩超聚能(上海)科技有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260409
Claims (9)
- 1. A superconducting binding wire and a simple modularized compound wire production line for the superconducting wire are characterized by comprising a paying-off module, a wire collecting module, at least one measurement and control module, at least one cleaning module and a compound wire wrapping module, wherein the paying-off module is arranged at two ends of the production line in the direction, the paying-off module is used for releasing the superconducting wire, the wire collecting module is used for recycling the superconducting wire, the at least one measurement and control module, the at least one cleaning module and the compound wire wrapping module are arranged between the paying-off module and the wire collecting module, and the at least one measurement and control module, the at least one cleaning module and the compound wire wrapping module are arranged in the direction of the production line The bottom of each measurement and control module, each cleaning module and each compound wire wrapping module is provided with a first position adjusting part, the relative positions of each measurement and control module, each cleaning module and each compound wire wrapping module in the production line direction can be adjusted by the respective first position adjusting parts, and The bottom of the paying-off module and the bottom of the winding-up module are respectively provided with a second position adjusting part, each second position adjusting part comprises an adjusting rail, the adjusting rails are arranged in an extending way along the direction perpendicular to the direction of the production line, and the paying-off module and the winding-up module can adjust the positions of the paying-off module and the winding-up module along the direction perpendicular to the direction of the production line through the adjusting rails, wherein the paying-off module and the winding-up module are respectively connected with the winding-up module through the adjusting rails The superconducting wire from the paying-off module is recovered by the wire collecting module after passing through the combination of at least one measurement and control module, at least one cleaning module and the wire rewinding and winding module which are arranged according to the production sequence.
- 2. The superconducting bundling wire and simple modular composite wire production line for superconducting wires according to claim 1, wherein each first position adjusting component comprises a plurality of universal guide wheels arranged at the bottom of the corresponding module.
- 3. The superconducting wire of claim 1, wherein each of said second position-adjusting members further comprises an adjusting seat disposed at the bottom of the corresponding module, said adjusting seat being movably disposed on said adjusting rail, said payout module and said take-up module being fixedly disposed on the corresponding adjusting seat, respectively, wherein One side of the adjusting seat is also provided with a driving mechanism, and the driving end of the driving mechanism can drive the adjusting seat to move along the adjusting track.
- 4. The superconducting wire of claim 1, wherein the wire paying-off module comprises a wire paying-off mechanism, the wire paying-off mechanism comprises a wire paying-off rotating shaft and a wire coil detachably arranged on the wire paying-off rotating shaft, the wire paying-off driving unit can drive the wire paying-off rotating shaft and the wire coil to rotate for paying-off, and The wire collecting module comprises a wire collecting mechanism, the wire collecting mechanism comprises a wire collecting rotating shaft and a wire collecting tray detachably arranged on the wire collecting rotating shaft, and the wire collecting driving unit can drive the wire collecting rotating shaft and the wire collecting tray to rotate for wire collecting.
- 5. The superconducting bundling wire and superconducting wire simple modularized compound wire production line according to claim 4, wherein a hoisting mechanism is arranged on one side of each of the paying-off module and the taking-up module, the hoisting mechanism comprises a hoisting support and a hoisting assembly, the hoisting assembly is arranged on the hoisting support in a liftable mode, and universal guide wheels are arranged at the bottom of the hoisting support at intervals.
- 6. The superconducting strapping line and the simple modular superconducting line production line of claim 5, wherein a winch is arranged on one side of the hoisting support, a cable is wound on the winch, the hoisting assembly comprises a pulley block arranged along the height direction, a lifting hook is arranged at the bottom end of the pulley block, the cable sequentially passes through each pulley on the pulley block, and The winch can rotate and drive the cable to shrink or release, so as to drive the pulley block and the lifting hook to ascend or descend along the height direction.
- 7. The superconducting wire and the simple modularized composite wire production line of any one of claims 1 to 6, wherein the measurement and control module comprises a cabinet body, and a length metering unit, a tension loading unit and a tension detection unit which are sequentially arranged on the cabinet body at intervals and have adjustable relative positions, wherein The length metering unit comprises a length sensor, the tension loading unit comprises a counterweight roller, and the tension detecting unit comprises a tension sensor.
- 8. The superconducting wire and the simple modularized composite wire production line of any one of claims 1-6, wherein the cleaning module comprises an ultrasonic cleaner arranged on a cleaning platform, the ultrasonic cleaner comprises an ultrasonic cleaning water tank, and wherein The superconducting wire passing through the cleaning module is immersed into the cleaning liquid of the ultrasonic cleaning water tank.
- 9. The superconducting bundling wire and the simple modularized compound wire production line for superconducting wires according to any one of claims 1-6, wherein the compound wire wrapping module comprises a cabinet body and a compound wire wrapping mechanism arranged on the cabinet body; The compound wire winding mechanism comprises a supporting plate vertically arranged on the cabinet body, a penetrating hole is formed in the middle of the supporting plate, a circular rotary wheel disc is arranged in the circumference of the penetrating hole, inner meshing teeth are arranged on an inner ring of the rotary wheel disc, a plurality of limit rollers are rotatably arranged in the circumference of the rotary wheel disc and uniformly arranged along the circumferential interval of the rotary wheel disc, a plurality of coil fixing parts are arranged on one side of the rotary wheel disc far away from the supporting plate along the circumferential interval, a coil winding coil is fixedly arranged on each coil fixing part, a driving gear is further arranged on one side of the supporting plate, an outer meshing tooth meshed with the inner meshing teeth is arranged on the driving gear, a driving assembly for driving the driving gear to rotate is further arranged on one side of the driving gear, and the compound wire winding mechanism comprises the following components, wherein The superconducting wire passes through the circle center of the rotary wheel disc and is conveyed through the through hole along the direction perpendicular to the rotary wheel disc, the driving assembly can drive the driving gear to rotate and drive the rotary wheel disc and the material roll fixing parts to rotate around the superconducting wire, and the winding materials on the winding material rolls are wound on the superconducting wire to form the superconducting bundling wire.
Description
Superconducting binding wire and simple modularized compound production line for superconducting wire Technical Field The utility model relates to the technical field related to superconducting wire winding equipment, in particular to a superconducting bundling wire and a simple modularized compound wire production line for the superconducting wire. Background The superconducting bundling wire (also called superconducting Over Banding wire) is a composite wire formed by wrapping and winding a layer of insulating material (such as glass fiber cloth, insulating tape and the like) on the periphery of the superconducting cable. The lead is widely applied to the fields of fusion devices, particle accelerators, medical imaging equipment and other strong magnetic fields. The superconducting wire is highly sensitive to tension, bending radius and winding displacement precision, the problems of uneven tension, winding displacement deviation, poor adhesion degree of insulating materials and superconducting wires and the like are easily caused when the superconducting wire is wound by manual operation, the problems of breakage of an insulating layer, local resistance rise and the like are easily caused, the efficiency of manual winding of the superconducting wire is relatively low, the occupied space and investment amount of a product wire special for winding the superconducting wire are relatively large, the specification and the product of winding of the superconducting wire are relatively single, the time consumption of process switching is relatively long, the superconducting wire is generally suitable for the preparation of winding the superconducting wire in a large scale, or the superconducting wire is suitable for mass production, and the requirements of scientific research test materials, small-scale engineering orders on quick delivery and quick switching of the product wire or the product are hardly met. Therefore, the compound production line of the superconducting binding line in the prior art has the problems that the product specification is single, and the compound production line is difficult to adapt to scientific research test materials and small-batch engineering order demands. Disclosure of utility model The application aims to solve the problems that the production line of the superconducting binding line in the prior art has single product specification, and is difficult to adapt to scientific research test materials and small-batch engineering order requirements. In order to solve the technical problems, the embodiment of the application discloses a superconducting bundling wire and a simple modularized compound wire production line of the superconducting wire, which comprises a paying-off module, a wire collecting module, at least one measurement and control module, at least one cleaning module and a compound wire wrapping module, wherein the paying-off module is arranged at two ends of the production line in the direction, the wire collecting module is used for collecting the superconducting wire, and the at least one measurement and control module, the at least one cleaning module and the compound wire wrapping module are arranged between the paying-off module and the wire collecting module. The bottom of each measurement and control module, each cleaning module and the bottom of the compound wire wrapping module are provided with first position adjusting parts, and the relative positions of each measurement and control module, each cleaning module and the compound wire wrapping module in the production line direction can be adjusted through the respective first position adjusting parts. The paying-off module and the winding-up module are respectively provided with a second position adjusting part at the bottom, each second position adjusting part comprises an adjusting rail, the adjusting rails extend along the direction perpendicular to the production line direction, and the paying-off module and the winding-up module can adjust positions along the direction perpendicular to the production line direction through the respective adjusting rails. The superconducting wire from the paying-off module is recovered by the wire collecting module after passing through at least one measurement and control module, at least one cleaning module and a composite wire wrapping module which are arranged according to the production sequence. By adopting the technical scheme, the application discloses a simple modularized compound line production line, which has a simple structure, a paying-off module is adopted for paying off, a measurement and control module is used for measuring the length, the tension and the like, a cleaning module is used for cleaning the superconducting line before compound line winding, a compound line winding module is used for compound line winding of the superconducting line, and finally a line collecting module is used for collecting lines, so that each component is subjected to m