CN-224232484-U - Inductance equipment

CN224232484UCN 224232484 UCN224232484 UCN 224232484UCN-224232484-U

Abstract

The utility model relates to an inductance assembly device which comprises a magnetic core assembly module, a winding welding module and a drying module. The magnetic core assembling module is provided with a rotary platform, a feeding mechanism is arranged on the rotary platform, the magnetic core assembly is sent to a corresponding station, winding by a winding mechanism, welding by a welding mechanism, dispensing by a dispensing mechanism and capping by a capping mechanism are sequentially carried out, a finished product is removed by a blanking mechanism, and the product is dried by a drying module. The equipment realizes full-flow automation of chip inductor production, each module is closely cooperated, reduces manual intervention and process waiting time, avoids production interruption and delay, improves production efficiency, simultaneously ensures product quality stability, reduces rejection rate caused by human factors, also reduces labor cost and material waste, effectively controls energy consumption, reduces production cost, and improves enterprise economic benefit.

Inventors

ZHANG DONGRONG
Ji Daotao

Assignees

深圳市精创宏科技有限公司

Dates

Publication Date: 20260512
Application Date: 20250515

Claims (10)

1. The inductance assembly equipment is characterized by comprising a magnetic core assembly module, a winding welding module and a drying module which are sequentially arranged, wherein the magnetic core assembly module comprises a material sheet feeding mechanism, a center pillar magnetic core feeding mechanism, a magnetic core loading mechanism and a magnetic core output mechanism, the material sheet feeding mechanism is used for leveling coiled materials and slicing the coiled materials after leveling to form material sheets, the material sheets are conveyed to the magnetic core loading mechanism, the center pillar magnetic core feeding mechanism is used for conveying the center pillar magnetic core to the magnetic core loading mechanism, the magnetic core loading mechanism is used for installing the material sheets to the center pillar magnetic core, the magnetic core output mechanism is used for conveying the magnetic core with the material sheets to the winding welding module, the winding welding module comprises a rotary platform and a feeding mechanism, a winding mechanism, a welding mechanism, a glue dispensing mechanism, a cover loading mechanism and a blanking mechanism, the magnetic core is fed through the feeding mechanism, the winding mechanism is used for winding wires to the magnetic core, the welding mechanism is used for connecting the wires and the material sheets, the glue dispensing mechanism is used for dispensing the magnetic core onto the magnetic core, the magnetic core output mechanism is used for conveying the magnetic core with the magnetic core, and the magnetic core output mechanism is used for conveying the magnetic core to the winding mechanism, and the magnetic core output the magnetic core is used for being assembled to the inductance assembly module.
2. The inductance assembly device of claim 1, wherein the web feeding mechanism includes a web feeding device for feeding a web, a web leveling device for leveling the web, a web slicing device for slicing the web to form a web, and a web handling device provided on one side of the web slicing device for handling the web to the core loading mechanism.
3. The inductance assembly device of claim 2, wherein the coil feeding device comprises a coil tray and a feeding tray, the coil tray is arranged above the feeding tray, rotation of the feeding tray is used for driving the coil to move, the coil leveling device comprises a leveling roller assembly, the leveling roller assembly is arranged on one side of the feeding tray and used for leveling the coil output by the feeding tray, the coil slicing device is used for cutting the coil to form the material sheet, the material sheet conveying device comprises a first X-axis linear module, a first telescopic cylinder and a first grabbing device, the first X-axis linear module is arranged on one side of the coil slicing device, the first telescopic cylinder is arranged on the first X-axis linear module along the up-down direction, and the first grabbing device is connected with the first telescopic cylinder and used for grabbing the material sheet to the magnetic core mechanism.
4. The inductance assembly device of claim 3, wherein the magnetic core loading mechanism is arranged on one side of the first X-axis linear module and comprises a material sheet moving module and a material sheet jig arranged on the material sheet moving module, the first grabbing device is used for grabbing a material sheet to the material sheet jig, the material sheet moving module is used for driving the material sheet jig to move, the center pillar magnetic core feeding module comprises a second X-axis linear module, a lifting module, a second grabbing device and a vibration feeder, the second X-axis linear module is arranged above the material sheet moving module, the lifting module is arranged on the second X-axis linear module up and down, the second grabbing device is connected with the lifting module, the vibration feeder is used for conveying the center pillar magnetic core, and the second grabbing device is used for grabbing the center pillar magnetic core to be placed on the material sheet jig.
5. The inductance assembly device of claim 4, wherein the magnetic core output mechanism comprises a third X-axis linear module, a third telescopic cylinder, a third grabbing device and a magnetic core output linear module, the third X-axis linear module is arranged above the material sheet moving module, the third telescopic cylinder is arranged on the third X-axis linear module up and down, the third grabbing device is connected with the third telescopic cylinder, the third grabbing device is used for grabbing a magnetic core which is assembled to the magnetic core output linear module, a magnetic core clamp is arranged on the magnetic core output linear module, and the magnetic core clamp is driven to move by the magnetic core output linear module to convey the magnetic core to the wire winding welding module.
6. The inductance assembly device of claim 5, wherein the feeding mechanism comprises a fourth linear module, a fourth telescopic cylinder, a first overturning module, a fourth grabbing device and a magnetic core fixing device, the magnetic core fixing device is arranged on the rotating platform, the fourth linear module is arranged above the magnetic core output linear module, the first overturning module is connected to the fourth linear module, the fourth telescopic cylinder is connected to the first overturning module, the fourth grabbing device is connected with the fourth telescopic cylinder, and the magnetic core on the magnetic core clamp is grabbed by the fourth grabbing device driven by the first overturning module to the magnetic core fixing device.
7. The inductance assembly device according to claim 6, wherein the winding mechanism includes a tension wire feeder, a wire guide input device and a core rotation driving motor, the tension wire feeder is disposed outside the rotation platform, the wire guide input device is used for guiding the wire fed through the tension wire feeder to one side of the core fixing device, the core fixing device includes a fixing base, a synchronizing wheel assembly, a core fixing block and a transmission block, the core fixing block is disposed on the fixing base at intervals and connected with the synchronizing wheel assembly, the synchronizing wheel assembly is connected with the transmission block, each core fixing block can be driven to synchronously rotate by rotation of the transmission block, and the core rotation motor is used for being connected with the transmission block to drive each core fixing block to synchronously rotate so as to wind the wire onto a core on the core fixing block.
8. The apparatus of claim 7, wherein the welding mechanism comprises a welding machine holder and a laser welding machine, the welding machine holder is disposed outside the rotary platform, the laser welding machine is disposed on the welding machine holder, and the welding machine is used for welding the connecting wire and the material sheet when the magnetic core fixing device rotates to below the laser welding machine after winding is completed.
9. The inductance assembly device of claim 8, wherein the dispensing mechanism comprises a fifth linear module, a sixth linear module and a dispensing machine, the fifth linear module is arranged on the outer side of the rotating platform, the sixth linear module is vertically connected to the fifth linear module, the dispensing machine is connected to the sixth linear module, the dispensing machine rotates to the position below the dispensing machine after welding of the magnetic core fixing device is completed, and the cover mounting mechanism comprises an upper cover vibration feeder, a seventh linear module, an eighth linear module and a fifth grabbing device, the upper cover vibration feeder is arranged on the outer side of the rotating platform, the seventh linear module is arranged above the rotating platform in the horizontal direction, the eighth linear module is vertically connected to the seventh linear module, the fifth grabbing device is connected to the seventh linear module, and the fifth grabbing device is used for grabbing an upper cover output by the upper cover vibration feeder and covering the magnetic core subjected to dispensing.
10. The inductance assembly device of claim 9, wherein the blanking mechanism comprises a ninth linear module, a fifth telescopic cylinder, a second overturning module and a sixth grabbing device, the ninth linear module is arranged above the rotating platform, the second overturning module is connected to the ninth linear module, the fifth telescopic cylinder is connected to the second overturning module, the sixth grabbing device is connected with the fourth telescopic cylinder, and the second overturning module drives the sixth grabbing device to grab the magnetic core which is positioned on the drying module after cover assembly.

Description

Inductance equipment Technical Field The utility model relates to the technical field of inductance production, in particular to inductance assembly equipment. Background The utility model provides a paster inductance is an electromagnetic induction device through electromagnetic induction principle with electric energy conversion magnetic energy, again by the magnetic energy production electric field to realize voltage and current variation, its main structure includes magnetic core, shell, wire winding and tablet, the wire winding is established on the magnetic core, the shell is located the magnetic core outside, the tablet is connected with the magnetic core, at present, the equipment process of paster inductance mainly includes the FRAME tablet material loading, install the magnetic core, the wire winding, welding, the point is glued, dress lid, stoving scheduling process, to above-mentioned each process, at present all independent work is gone on basically, the material loading, install the magnetic core, the wire winding, the welding, the point is glued, dress lid, stoving etc. is independent, make the production of paster inductance be difficult to realize full automatization, thereby influence production efficiency. Disclosure of utility model The utility model aims to provide an inductor assembly device which solves the problems existing in the prior inductor assembly process. In order to achieve the above purpose, the utility model adopts the following technical scheme: The utility model provides an inductance equipment, includes magnetic core equipment module, wire winding welding module and the stoving module that sets gradually, magnetic core equipment module includes tablet feed mechanism, center pillar magnetic core feed mechanism, installs magnetic core mechanism and magnetic core output mechanism, tablet feed mechanism is used for leveling coil stock and the coil stock after the section flattening in order to form the tablet to carry the tablet extremely on the dress magnetic core mechanism, center pillar magnetic core feed mechanism is used for carrying center pillar magnetic core to on the dress magnetic core mechanism, dress magnetic core mechanism is used for installing the tablet to on the center pillar magnetic core, magnetic core output mechanism is used for carrying the magnetic core of installing the tablet to on the wire winding welding module, wire winding welding module include rotary platform and circumference set up in feeding mechanism, wire winding mechanism, welding mechanism, glue dispensing mechanism, dress lid mechanism and unloading mechanism on the rotary platform feeding mechanism feeding, wire winding mechanism is used for twining on the magnetic core, welding mechanism is used for connecting wire and tablet, glue dispensing mechanism is used for glue to on the magnetic core, lid mechanism is used for carrying the magnetic core of installing the material to on the inductance lid is used for installing in order to form the inductance to the electric core and is accomplished in the stoving module. Further, the tablet feed mechanism includes coil stock loading attachment, coil stock leveling device, coil stock section device and tablet handling device, coil stock loading attachment is used for carrying the roll form material, coil stock leveling device is used for the flattening roll form material, coil stock section device is used for cutting the roll form material in order to form the tablet, tablet handling device sets up coil stock section device one side for carry the tablet to adorn on the magnetic core mechanism. Further, the coil stock loading device comprises a coil stock tray and a feeding tray, the coil stock tray is arranged above the feeding tray, rotation of the feeding tray is used for driving coil stock to move, the coil stock leveling device comprises a leveling roller assembly, the leveling roller assembly is arranged on one side of the feeding tray and used for leveling coil stock output through the feeding tray, the coil stock slicing device is used for cutting the coil stock to form a material sheet, the material sheet conveying device comprises a first X-axis linear module, a first telescopic cylinder and a first grabbing device, the first X-axis linear module is arranged on one side of the coil stock slicing device, the first telescopic cylinder is arranged on the first X-axis linear module along the up-down direction, the first grabbing device is connected with the first telescopic cylinder, and the first grabbing device is used for grabbing a material sheet to the magnetic core loading mechanism. Further, the magnetic core loading mechanism is arranged on one side of the first X-axis linear module and comprises a material sheet moving module and a material sheet jig arranged on the material sheet moving module, the first grabbing device is used for grabbing a material sheet to the material sheet jig, the material sheet moving module is used for