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CN-224232507-U - Winding transfer module

CN224232507UCN 224232507 UCN224232507 UCN 224232507UCN-224232507-U

Abstract

The application discloses a winding and transferring module which comprises a wire feeding mechanism, a winding mechanism and a transferring mechanism. The wire feeding mechanism comprises a wire storage box, a wire feeding wheel set, a first mounting plate, a wire feeding clamping piece and a cutter, wherein the wire winding mechanism is positioned on one side of the wire feeding mechanism in the first direction and comprises a lower die and an upper die which are aligned in the vertical direction, the lower die is fixedly connected with a wire lifting clamp and a tail wire clamp, the wire feeding clamping piece is matched with the wire lifting clamp, the cutter is matched with the tail wire clamp, a die core capable of stretching out or retracting back is arranged in the center of the lower die, the upper die is connected with a third driving piece, the transfer mechanism is positioned on one side of the wire winding mechanism in the second direction and comprises a first sliding rail extending along the first direction, a first connecting seat which is connected with the first sliding rail in a sliding manner, a second sliding rail extending along the second direction, a second connecting seat, a third sliding rail, a third connecting seat, a material taking part, a first clamping piece and a second clamping piece. The winding transfer module is simple and compact in structure, and can smoothly realize wire transmission, winding and transfer.

Inventors

  • SUN FENG
  • ZENG ZHI

Assignees

  • 苏州赛腾精密电子股份有限公司

Dates

Publication Date
20260512
Application Date
20260403

Claims (10)

  1. 1. A winding transfer module, comprising: The wire feeding mechanism comprises a wire storage box, a wire feeding wheel set, a first mounting plate, a wire feeding clamping piece and a cutter, wherein the wire feeding clamping piece and the cutter are arranged on the first mounting plate, and the first mounting plate is connected with a first driving piece and a second driving piece which are respectively used for driving the first mounting plate to move in the vertical direction and the first direction; the winding mechanism is positioned at one side of the wire feeding mechanism in the first direction and comprises a lower die and an upper die which are aligned in the vertical direction, and the lower die and the upper die can synchronously rotate around a vertical axis; the lower die is fixedly connected with a wire lifting clamp and a tail wire clamp, the wire feeding clamp piece is matched with the wire lifting clamp, and the cutter is matched with the tail wire clamp; The transfer mechanism positioned on one side of the winding mechanism in the second direction comprises a first sliding rail extending along the first direction, a first connecting seat connected to the first sliding rail in a sliding manner, a second sliding rail extending along the second direction and arranged on the first connecting seat, a second connecting seat connected to the second sliding rail in a sliding manner, a third sliding rail extending along the vertical direction and arranged on the second connecting seat, a third connecting seat connected to the third sliding rail in a sliding manner, a material taking part fixedly arranged at the bottom of the third connecting seat, a first clamping part and a second clamping part arranged on the third connecting seat, wherein the first direction, the second direction and the vertical direction are perpendicular to each other, the material taking part is used for taking out the coils after winding in the wire lifting mechanism, and the first clamping part and the second clamping part are respectively used for clamping the lifting wire and the tail wire in the wire lifting clamp and the tail wire clamp.
  2. 2. The winding transfer module of claim 1, wherein the material taking part comprises a material taking surface horizontally arranged, a material taking block protruding out of the material taking surface, and a suction hole arranged on the material taking surface and located around the material taking block, the transfer mechanism further comprises a pushing block arranged at the bottom of the third connecting seat in a sliding manner, the pushing block and the material taking block are aligned in a second direction and are arranged at intervals, a fourth sliding rail extending in the second direction is arranged at the bottom of the third connecting seat, a first connecting plate is connected below the fourth sliding rail in a sliding manner, a fifth sliding rail extending in the second direction is arranged on the first connecting plate, a second connecting plate is connected below the fifth sliding rail in a sliding manner, the pushing block is fixedly connected to one end of the second connecting plate, which is away from the third sliding rail, and a spring is arranged between the second connecting plate and the first connecting plate.
  3. 3. The winding transfer module according to claim 2, wherein the top of the third connecting seat is fixedly connected with a circular third connecting plate, the center of the material taking block and the center of the third connecting plate are aligned in the vertical direction, a plurality of mounting holes distributed at intervals in the circumferential direction are formed in the third connecting plate, and the first clamping piece and the second clamping piece are respectively connected with two mounting holes in the plurality of mounting holes.
  4. 4. The winding transfer module according to claim 2, wherein the material taking block is rectangular, four suction holes are respectively formed in the periphery of the material taking block, the suction holes on the short side of the material taking block are round, the suction holes on the long side of the material taking block are rectangular, the shape of the mold core is identical to that of the material taking block, the bottom surface of the material taking block is aligned with the top surface of the mold core during material taking, and the material taking block and the mold core synchronously move downwards.
  5. 5. The wire transfer module of claim 1, wherein the wire storage box is located on a side of the first mounting plate away from the transfer mechanism in a second direction, and the wire feeding wheel set comprises a first wire feeding wheel arranged above the wire storage box, a second wire feeding wheel arranged above the first wire feeding wheel, and a third wire feeding wheel arranged on the first mounting plate, wherein the third wire feeding wheel, the wire feeding clamping piece, the cutter and the lower die are aligned in the first direction.
  6. 6. The wire transfer module of claim 5, wherein the wire feeding mechanism comprises a second mounting plate, the output end of the first driving member is connected with the second mounting plate, a sixth sliding rail extending along a first direction is arranged on the second mounting plate, the first mounting plate is connected with the sixth sliding rail in a sliding manner, the output end of the second driving member is connected with the first mounting plate, a seventh sliding rail extending along the first direction is arranged on the first mounting plate, a mounting block is connected with the seventh sliding rail in a sliding manner, the wire feeding clamping member and the cutter are mounted on one end of the mounting block facing the wire feeding mechanism in the first direction, a wire feeding clamping plate is fixedly arranged on one end of the first mounting plate facing the wire feeding mechanism in the first direction and used for arranging wires between a third wire feeding wheel and the wire feeding clamping member, and the wire feeding clamping plate is located below the wire feeding clamping member.
  7. 7. The wire transfer module of claim 6, wherein the cutter is movable in a first direction relative to the mounting block, a stepped surface is provided at a bottom of the tail clip for mating with the cutter, and the cutter is located above the wire feeding clamp.
  8. 8. The winding transfer module according to claim 1, wherein the lower die is fixedly connected with a fourth connecting plate, the center of the lower die and the center of the fourth connecting plate are aligned in the vertical direction, and the wire lifting clamp and the wire tail clamp are respectively connected to different positions in the circumferential direction of the fourth connecting plate and are adjustable in position.
  9. 9. The winding and transferring module according to claim 1, wherein the winding mechanism comprises a mounting seat fixedly arranged, a lower die capable of moving up and down is connected to the bottom end of the mounting seat, an eighth sliding rail extending along the vertical direction is arranged at a position, close to the top end, of the mounting seat, the upper die is slidably connected to the eighth sliding rail, the eighth sliding rail and the transferring mechanism are located on different sides of the upper die in the second direction, and the fixed end of the third driving piece is fixedly mounted on the top of the mounting seat.
  10. 10. The winding transfer module of claim 9, wherein the winding mechanism further comprises a heat gun slidingly connected to the mounting base, the heat gun is arranged between the upper die and the lower die, the upper die is connected with a fourth driving piece for driving the upper die to rotate around a vertical axis, the lower die is connected with a fifth driving piece for driving the lower die to rotate around the vertical axis, and the fourth driving piece and the fifth driving piece run synchronously in the same direction.

Description

Winding transfer module Technical Field The application relates to the technical field of winding devices, in particular to a winding transfer module. Background Winding machines are core devices in the manufacture of electronic components (e.g., inductors, transformers, micro-machine coils). Along with the development of electronic products to miniaturization and high precision, higher requirements are put on the automation degree and the structural compactness of winding equipment. The existing full-automatic winding machine generally comprises a wire feeding mechanism, a winding mechanism and a blanking mechanism, and the following defects exist in practical application: 1. The winding mechanism is complex in structure and redundant in motion freedom, and in order to meet the material taking requirement, a complex demoulding device or a plurality of motion shafts are often arranged on the winding mechanism. For example, some winding machines need not only lifting to compress the workpiece, but also horizontal movement or rotation to accommodate blanking, and the lower die needs to be provided with a complicated ejection mechanism to eject the wound coil. This design results in a winding mechanism that is bulky, complex in control logic, costly to manufacture, and increases the failure rate. 2. The material taking mechanism is single in function and lacks of integration level, and the existing material discharging mechanism generally only has simple clamping or adsorbing functions and can only realize the carrying of the coil body. For the wire lifting and tail wire which are required to be fixed after the wire winding is completed, an additional wire end processing device (such as an independent wire clamping manipulator) or manual intervention is often required, so that the whole equipment is huge in size and unsmooth in process connection. 3. The thread ends are not transmitted cooperatively, so that thread breakage or loosening is easy to occur, and the existing equipment often lacks an accurate matching structure in the process of delivering the thread ends to a winding mechanism by a thread feeding mechanism and in the fixing link of the thread ends after winding is completed. The transmission path between the wire feeding clamping jaw and the wire head fixing piece on the winding die is complex, so that the wire head is easy to slip, stretch-break or loose in the winding process, and the winding quality and the stability of subsequent procedures are affected. 4. The space layout is loose, the occupied area is large, and because each functional module (wire feeding, winding, material taking and wire clamping) lacks of an integrated design, the existing equipment often needs to distribute each module in a scattered way, so that the whole machine is large in size, and the compact production line layout requirement is difficult to adapt. Disclosure of utility model In view of the shortcomings of the prior art, an object of the present specification is to provide a winding and transferring module, which has a simple and compact structure and can smoothly transfer, wind and transfer wires. To achieve the above object, an embodiment of the present invention provides a winding transfer module, including: The wire feeding mechanism comprises a wire storage box, a wire feeding wheel set, a first mounting plate, a wire feeding clamping piece and a cutter, wherein the wire feeding clamping piece and the cutter are arranged on the first mounting plate, and the first mounting plate is connected with a first driving piece and a second driving piece which are respectively used for driving the first mounting plate to move in the vertical direction and the first direction; the winding mechanism is positioned at one side of the wire feeding mechanism in the first direction and comprises a lower die and an upper die which are aligned in the vertical direction, and the lower die and the upper die can synchronously rotate around a vertical axis; the lower die is fixedly connected with a wire lifting clamp and a tail wire clamp, the wire feeding clamp piece is matched with the wire lifting clamp, and the cutter is matched with the tail wire clamp; The transfer mechanism positioned on one side of the winding mechanism in the second direction comprises a first sliding rail extending along the first direction, a first connecting seat connected to the first sliding rail in a sliding manner, a second sliding rail extending along the second direction and arranged on the first connecting seat, a second connecting seat connected to the second sliding rail in a sliding manner, a third sliding rail extending along the vertical direction and arranged on the second connecting seat, a third connecting seat connected to the third sliding rail in a sliding manner, a material taking part fixedly arranged at the bottom of the third connecting seat, a first clamping part and a second clamping part arranged on the third connecting seat, wh